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eVTOL propulsion and UAM certification challenges

UAM Propulsion Architecture & Certification Challenges — PatSnap Insights
Aerospace & Deep Tech

Urban air mobility aircraft face a fundamental engineering paradox: the vertical take-off that defines their utility is also the phase that threatens to make them impractical. Resolving this tension — through hybrid propulsion, external power delivery, and a new generation of avionics — is the central challenge of UAM propulsion architecture, and it cascades into certification problems that no existing regulatory framework fully addresses.

PatSnap Insights Team Innovation Intelligence Analysts 10 min read
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Reviewed by the PatSnap Insights editorial team ·

The Vertical Take-Off Energy Problem and UAM Propulsion Architecture Responses

The fundamental propulsion challenge for UAM aircraft is that eVTOL operations consume disproportionately large amounts of energy during take-off and landing compared to cruise. A UAM device operating at altitudes of 500 to 600 metres requires enormous energy just to ascend vertically, and increasing battery capacity to compensate compounds the problem by adding airframe weight — which in turn demands yet more battery capacity. This compounding mass penalty, documented in a 2023 Hyundai Motor Company patent, fundamentally constrains range and has driven multiple architectural approaches aimed at offloading peak energy demand to external systems rather than enlarging onboard packs.

500–600m
UAM operational altitude range
300–600m
Altitude range for hybrid comms coverage
40+
Patent records analysed across 5 jurisdictions
3
Avionics architecture tiers (onboard, cloud, ground)

One architectural response is tethered power delivery during take-off. A 2023 Hyundai Motor Company patent describes a system in which a ground-based charging station provides power via a cable managed by an auxiliary mobility device, supplying the UAM aircraft through its most energy-intensive flight phase and then disengaging cleanly. This approach decouples take-off energy from onboard storage, allowing smaller and lighter battery systems to be carried for cruise and landing.

A related solution for the landing phase deploys a drone from a hub to autonomously dock with a UAM aircraft in landing mode and deliver supplemental power when onboard battery reserves are insufficient — addressing the safety-critical scenario of a depleted battery during final approach. This 2024 Hyundai Motor Company patent represents one of the first documented architectural solutions to the low-battery emergency landing problem in UAM operations, a scenario that conventional aviation emergency procedures do not cover.

In UAM propulsion architecture, increasing onboard battery capacity to meet vertical take-off energy demands adds airframe weight that itself demands more battery capacity — a compounding mass penalty that fundamentally constrains range, as documented in a 2023 Hyundai Motor Company patent.

The alternative to managing the all-electric energy bottleneck is to avoid it entirely through a hybrid distributed propulsion system. As disclosed in a 2023 Thinkware Corporation patent, this architecture includes a fuel-burning power generation unit alongside a rechargeable battery unit, with a power supply path control unit dynamically selecting the energy source — generator, battery, or both — based on the current flight stage. Multiple fan modules receive power from this blended supply, enabling the system to optimise between fuel efficiency during cruise and maximum power availability during take-off and landing. This architecture explicitly addresses range limitations inherent in all-electric designs while preserving the distributed propulsion redundancy that is central to eVTOL safety philosophy.

“Increasing battery capacity compounds the problem by adding airframe weight, which in turn demands yet more battery capacity — a compounding mass penalty that fundamentally constrains range.”

Battery standardisation represents a further structural dimension of propulsion architecture. A 2025 Rihai Co., Ltd. patent proposes an operating system that bridges standardised and non-standardised battery packs, enabling mass production economics and simplified logistics for UAM operators. Standardisation directly affects the certification pathway, as regulators require consistent, repeatable energy system behaviour across the operational fleet. A 2025 V-Space Co., Ltd. patent adds a battery management method that uses take-off and landing signals to individually control multiple battery pack modules, enabling phase-specific power optimisation and state-of-health monitoring critical for continued airworthiness.

Figure 1 — UAM Propulsion Architecture Types: Energy Source Comparison
UAM eVTOL Propulsion Architecture Types: All-Electric vs Hybrid Distributed vs Tethered External Power Low Med High V.High Relative Score Low High All-Electric High V.High Hybrid Distributed Med High Tethered / External Range Capability Certification Complexity
Hybrid distributed propulsion offers the highest range capability among UAM architectures but also introduces the greatest certification complexity, requiring approval of both fuel and battery subsystems alongside dynamic power path switching logic.
What is hybrid distributed propulsion?

In the context of eVTOL aircraft, hybrid distributed propulsion combines a fuel-burning power generation unit with a rechargeable battery unit. A power supply path control unit dynamically selects the energy source — generator, battery, or both — based on the current flight stage, enabling optimisation between fuel efficiency during cruise and maximum power availability during take-off and landing, as described in the 2023 Thinkware Corporation patent.

Avionics Architecture and Vertiport Energy Replenishment: New Engineering Frontiers

The avionics system architecture for eVTOL aircraft operating in UAM scenarios differs fundamentally from both conventional commercial aviation and consumer drone platforms, requiring a purpose-built framework. A 2024 Beihang University patent proposes a three-layer architecture comprising an onboard tier, a cloud tier, and a ground tier. Safety-critical functions — including the communication system, navigation system, surveillance system, flight management and control system, and energy and propulsion system — are consolidated in the onboard core. Non-safety-critical functions are offloaded to the cloud, and the entire system interconnects via wireless networks. The paper explicitly observes that no unified regulatory framework yet governs UAM avionics, making the architecture research itself a prerequisite for certification standardisation.

Beihang University’s 2024 patent on eVTOL avionics architecture for UAM scenarios explicitly observes that no unified regulatory framework yet governs UAM avionics, proposing a three-layer system — onboard, cloud, and ground tiers — as a conceptual model that regulators will need to formally adopt or replace.

Navigation precision is a direct certification requirement. A 2023 Korea Airports Corporation patent addresses this through a dedicated UAM navigation device deployed in left-right sets along prescribed corridors, generating radio signal-based 3D flight paths with altitude inclusion. The UAM onboard payload identifies its current position as the intersection of the left and right radio signals on an instrument panel — a precision navigation capability analogous to instrument landing systems (ILS) in conventional aviation, adapted for low-altitude urban environments. This infrastructure-dependent navigation design raises important certification questions about inter-dependency between ground infrastructure standards and airworthiness of the vehicle itself, a challenge that bodies such as ICAO and EASA are only beginning to address.

Terrain awareness is one of the most challenging avionics certification domains for UAM, given the density of urban obstacles at low altitudes. A 2021 Honeywell International patent adapts traditional ground proximity warning systems for the urban environment by constructing a spatial buffer around the aircraft and applying an altitude-dependent vertical threshold to identify and visually distinguish objects in 3D map data that fall within the buffer. This close-object awareness indicator is designed for the specific threat model of UAM operations — lateral building clearance, power lines, and urban canyons — rather than the terrain-following scenario of conventional aviation TAW systems, and represents a new product category requiring novel regulatory means of compliance under existing DO-161 and TAWS regulatory categories.

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Energy replenishment infrastructure at vertiports is a second major engineering challenge tightly linked to certification. A 2024 Hyundai Motor Company patent implements magnetic resonance charging panels installed in airborne charging stations, transmitting power wirelessly to a compatible panel embedded in the UAM aircraft. Accurate pad alignment is the key engineering challenge: a 2023 Hyundai Mobis patent achieves this through a two-stage process in which initial coarse positioning is followed by fine alignment based on measured charging efficiency, stopping the aircraft only when the alignment meets the threshold required for high-efficiency power transfer. Certifying such integrated airframe-infrastructure electrical systems will require both aircraft-side and ground-side standards to be developed and harmonised — a challenge for which no established precedent yet exists.

Figure 2 — eVTOL Avionics Architecture: Three-Tier System (Beihang University, 2024)
eVTOL Avionics System Architecture for UAM Scenarios: Onboard Safety-Critical Tier, Cloud Non-Critical Tier, Ground Tier ONBOARD TIER Safety-Critical Functions • Communication System • Navigation System • Surveillance System • Flight Management • Energy & Propulsion Wireless CLOUD TIER Non-Safety-Critical • Data Processing • Fleet Analytics • Route Planning • Passenger Services • Maintenance Logs Network GROUND TIER Infrastructure & ATC • Vertiport Systems • Traffic Management • Navigation Aids • Charging Stations • Ground Control Source: Beihang University eVTOL Avionics Architecture Patent, 2024
Beihang University’s three-tier architecture consolidates all safety-critical functions onboard, offloads non-critical processing to the cloud, and connects both tiers to ground infrastructure via wireless networks — a model that reflects both UTM and ATM regulatory influences.
Key finding: Wireless charging certification has no established precedent

Certifying integrated airframe-infrastructure wireless electrical systems for UAM will require both aircraft-side and ground-side standards to be developed and harmonised simultaneously. The two-stage coarse-then-fine alignment process described in the 2023 Hyundai Mobis patent must ultimately meet airworthiness-equivalent standards — a regulatory category that does not yet exist.

Operational Safety, Airspace Management, and Communication Certification

UAM certification challenges extend well beyond the aircraft itself into the operational ecosystem. A 2024 Korea Atomic Energy Research Institute patent explicitly addresses the unique inspection requirements of UAM as a multi-passenger air vehicle, developing a system that simultaneously inspects airframe structural defects and battery pack component degradation during every passenger transport flight. This represents a fundamental departure from conventional aviation maintenance intervals — proposing near-continuous structural health monitoring as a requirement for high-frequency urban operations, a paradigm that will require novel continuing airworthiness regulations incompatible with current scheduled maintenance frameworks.

A 2024 Korea Atomic Energy Research Institute patent proposes simultaneous inspection of airframe structural defects and battery pack component degradation during every UAM passenger transport flight — a near-continuous structural health monitoring paradigm that is incompatible with current scheduled maintenance regulations in conventional aviation.

Collision avoidance and conformance monitoring are central operational safety requirements with direct regulatory implications. A 2025 LG Uplus patent describes a system-level approach in which a centralised UAM management system collects cooperative aircraft location data, detects aircraft entering UAM airspace, projects estimated flight paths to identify potential conflicts, and calculates and transmits alternative paths to affected UAM vehicles — establishing a functional architecture for UAM traffic separation services. Complementing this, a 2025 SK Telecom patent provides a mechanism to detect when a UAM vehicle deviates from its approved flight plan by generating flight conformance regions from plan data and comparing them against actual route information — a function required by performance-based navigation regulations, as referenced in guidance published by the FAA.

A 2025 Korea Institute of Civil Engineering and Building Technology patent introduces an extended reality framework in which virtual walls are placed in 3D spatial data around specific urban objects, and the UAM flight control system synchronises the real aircraft’s position with a simulated position in the extended reality application to enforce collision avoidance. This approach raises novel certification questions: the trustworthiness of the spatial data, the latency of synchronisation, and the behavioural certification of the extended reality application itself as a safety-critical software component.

Communication network security constitutes a further certification frontier. A 2024 patent from Jeon Sang-hun establishes a multi-domain mutual authentication protocol requiring both vehicle-side and operator-side verification before command authority over a UAM device is granted to any external system. This type of security architecture must ultimately be certified against aviation cybersecurity standards such as RTCA DO-326A, which are currently undergoing adaptation for unmanned and urban air mobility platforms. Guidance from RTCA and standards bodies including EUROCAE is expected to evolve significantly as UAM operations approach commercial scale.

A 2025 Hanwha Systems patent addresses operational continuity by combining 5 GHz band wireless networks with low-orbit satellite networks to provide connectivity independence from ground-based 5G infrastructure at operational altitudes of 300 to 600 metres. This is a direct response to the failure mode where terrestrial network outages could compromise command-and-control links for UAM aircraft — a failure mode that must be mitigated before regulatory approval of beyond-visual-line-of-sight UAM operations. Ground-based automated flight management also emerges as a certification-relevant architecture choice: a 2022 Honeywell International patent discloses a ground control system that automatically and remotely controls UAM vehicles using localised temporal data, raising the regulatory question of where pilot certification obligations reside when a ground system assumes command authority during critical flight phases.

Hanwha Systems’ 2025 hybrid communication patent combines 5 GHz band wireless networks with low-orbit satellite networks to maintain UAM command-and-control links at operational altitudes of 300 to 600 metres, providing connectivity independence from ground-based 5G infrastructure whose outage would otherwise compromise UAM operations.

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Patent Landscape: Who Is Building the UAM Technology Stack

The UAM patent landscape analysed here spans jurisdictions including the United States, Korea, China, Europe, and Japan, with Korean-origin filings comprising the majority of active and pending records. The dominant technical themes cluster around three areas: electric and hybrid propulsion energy architectures; avionics system design for eVTOL platforms; and operational safety and airspace management. The trend across the dataset is a clear shift from vehicle-level propulsion patents toward ecosystem-level integration patents — charging infrastructure, traffic management, communication security, and conformance monitoring — signalling that the industry perceives the certification bottleneck as increasingly systemic rather than purely aircraft-level.

Figure 3 — UAM Patent Activity by Assignee Category and Technical Domain
UAM Patent Landscape by Assignee and Technical Domain: Propulsion Energy, Avionics Safety, and Airspace Management 0 2 4 6 7+ Patent Count (approx.) 7+ Hyundai Motor 3 Hyundai Mobis 3 Honeywell Intl 4+ KR Telecoms 5+ Other Assignees Propulsion / Energy Avionics / Safety Comms / Traffic Mgmt
Hyundai Motor Company is the most prolific assignee in UAM propulsion and energy management. Korean telecommunications companies collectively form the dominant force in communications and traffic management patents, reflecting the systemic shift from vehicle-level to ecosystem-level innovation.

Key Assignee Profiles

Hyundai Motor Company is the single most active assignee in UAM propulsion and energy management within this dataset, holding active patents in the US and EP on wired power supply during take-off and landing, drone-based supplemental power delivery systems, and unmanned ground robot integration for vertiport operations. Their filings span from 2023 through 2026, indicating sustained and expanding R&D investment. Affiliate Hyundai Mobis holds the dominant position in wireless charging for UAM, with multiple active patents in the US and EP covering pad alignment, two-stage charging protocols, and sensor-based positioning.

Honeywell International is the leading avionics-focused assignee, with active US patents covering off-board recharge station display systems, terrain awareness and warning adapted for UAM, and ground-based automated flight management — placing them at the intersection of avionics certification and UAM infrastructure. LG Uplus and SK Telecom are the primary Korean telecommunications contributors, active in collision avoidance, traffic flow management, conformance monitoring, and flight path re-routing. KT (Korea Telecom) contributes through UAM traffic environment simulation systems and airborne communication relay patents, supporting both network design validation and operational connectivity.

Beihang University represents the academic-research contribution with a foundational 2024 patent on eVTOL avionics system architecture for UAM scenarios — directly addressing the absence of a unified avionics framework. Thinkware Corporation holds the primary hybrid distributed propulsion system patent. Hanwha Systems contributes the satellite-5GHz hybrid communication architecture critical for communication link certification above urban ground station coverage zones. The PatSnap IP intelligence platform enables analysts to track these assignee portfolios across all five jurisdictions in real time, while PatSnap R&D intelligence tools map the technical convergence between propulsion, avionics, and communications domains that defines the current UAM innovation frontier.

“The trend across the dataset is a clear shift from vehicle-level propulsion patents toward ecosystem-level integration patents — signalling that the industry perceives the certification bottleneck as increasingly systemic rather than purely aircraft-level.”

Frequently asked questions

UAM propulsion architecture and certification — key questions answered

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References

  1. Urban Air Mobility Power Supply System and Method — Hyundai Motor Company, 2023
  2. Power Supply System for Urban Air Mobility — Hyundai Motor Company, 2023
  3. Method, Apparatus, and System for Supplying Power During Takeoff and Landing of UAM Aircraft — Hyundai Motor Company, 2024
  4. Aerial Vehicle and Control Method Thereof, Using Hybrid Distributed Propulsion System — Thinkware Corporation, 2023
  5. Battery Pack Operating System of Urban Air Mobility for Standard Size Battery Pack with Non-Standard Size Battery Pack — Rihai Co., Ltd., 2025
  6. Method for an Aircraft to Manage the Battery in Response to Take-off and Landing — V-Space Co., Ltd., 2025
  7. eVTOL Avionics System Architecture Based on UAM Scenarios — Beihang University, 2024
  8. Precise Navigation System for UAM Flight Routes — Korea Airports Corporation, 2023
  9. Terrain Awareness and Warning (TAW) Systems and Methods Adapted for an Urban Air Mobility Vehicle — Honeywell International Inc., 2021
  10. Wireless Charging System and Method of an Urban Air Mobility — Hyundai Motor Company, 2024
  11. Wireless Charging Method for Urban Air Mobility and Device and System Therefor — Hyundai Mobis Co., Ltd., 2023
  12. System and Method for Integrated Inspection of Urban Air Mobility — Korea Atomic Energy Research Institute, 2024
  13. Method for Avoiding Collision of Urban Air Mobility and Apparatus and System Therefor — LG Uplus, 2025
  14. Method and Device for Conformance Monitoring of UAM — SK Telecom, 2025
  15. UAM Flight Control Method and System Based on Virtual Safety Wall — Korea Institute of Civil Engineering and Building Technology, 2025
  16. Mutual Authentication Method, Apparatus, and System for Secure and Safe Operation of Urban Air Mobility Based on Wireless Communication Network — Jeon Sang-hun, 2024
  17. Hybrid Communication System for Urban Air Mobility — Hanwha Systems Co., Ltd., 2025
  18. Systems and Methods for Ground-Based Automated Flight Management of Urban Air Mobility Vehicles — Honeywell International Inc., 2022
  19. ICAO — International Civil Aviation Organization (UAM and Advanced Air Mobility regulatory framework)
  20. EASA — European Union Aviation Safety Agency (eVTOL and Special Condition for VTOL guidance)
  21. FAA — Federal Aviation Administration (UAM and Advanced Air Mobility regulatory guidance)
  22. RTCA — DO-326A Aviation Cybersecurity Standards for Airborne Systems
  23. EUROCAE — European Organisation for Civil Aviation Equipment (UAM avionics standards development)

All data and statistics in this article are sourced from the references above and from PatSnap‘s proprietary innovation intelligence platform.

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