Breeo vs. Sam’s West: Fire Pit Design Patent Dismissal Analysis

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Case Overview

When Breeo, Inc. — a premium outdoor fire pit manufacturer — filed suit against retail giant Sam’s West Inc. and manufacturer Rankam VDG Industries in August 2023, the fire pit industry took notice. The case, docketed as 5:23-cv-03085 in the Pennsylvania Eastern District Court, centered on five design patents protecting Breeo’s signature fire pit aesthetics. Eight months later, the case ended not with a courtroom verdict, but with a voluntary dismissal with prejudice — one of the more strategically significant outcomes in design patent litigation.

This analysis unpacks the procedural record, legal context, and strategic implications of Breeo, Inc. v. Sam’s West Inc.

The Parties

⚖️ Plaintiff

Pennsylvania-based manufacturer recognized for its smokeless fire pit technology and distinctive product designs. Plaintiff was represented by Matthew Mark Hennesy of Barley Snyder LLP.

🛡️ Defendant

Sam’s West Inc. (a Walmart subsidiary) operates Sam’s Club. Co-defendants Rankam VDG Industries are manufacturing entities. Defendants were represented by Gwyneth Schrager, Nathan I. North, Ryan D. Levy of Patterson Intellectual Property Law, PC, and Patrick J. McDonnell of McDonnell & Associates, PC.

Patents at Issue

This case involved five U.S. design patents, each protecting ornamental design elements of fire pit products. Design patents, governed under 35 U.S.C. § 171, protect the ornamental appearance of a functional article rather than its utilitarian features. Infringement is assessed using the ordinary observer test established in Egyptian Goddess, Inc. v. Swisa, Inc. (Fed. Cir. 2008).

  • US D0918357S — Ornamental design for a fire pit
  • US D0926950S — Ornamental design for a fire pit with integrated handle
  • US D0914172S — Ornamental design for a fire pit base
  • US D0927659S — Ornamental design for a fire pit heat deflector
  • US D0919777S — Ornamental design for a fire pit cooking grate
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The Verdict & Legal Analysis

Outcome

On April 12, 2024, Breeo filed a Notice of Voluntary Dismissal With Prejudice pursuant to Federal Rule of Civil Procedure 41(a)(1)(A)(i). The dismissal covered all claims against both Sam’s West Inc. and the Rankam defendants. Critically, the order specified each party bears its own costs — a provision that distinguishes this from a defendant-favorable settlement where fee-shifting might occur.

No damages award, injunctive relief, or consent judgment was publicly recorded.

Verdict Cause Analysis

A Rule 41(a)(1)(A)(i) dismissal — filed unilaterally by the plaintiff before a defendant’s answer or summary judgment motion — is procedurally unremarkable. What elevates this dismissal’s significance is the with prejudice designation. Unlike a without-prejudice dismissal that preserves the right to re-file, a with-prejudice dismissal permanently extinguishes Breeo’s ability to assert these same claims against these defendants based on the same conduct. This outcome commonly signals a confidential settlement, a licensing agreement, or a strategic reassessment by the plaintiff after preliminary due diligence revealed weaknesses in the infringement theory or patent scope.

Legal Significance

For design patent litigation practitioners, this case reinforces that proving infringement under the Egyptian Goddess ordinary observer standard can be challenging when accused products incorporate design-arounds that alter key ornamental elements. Asserting multiple design patents (five in this case) is a recognized plaintiff strategy to create overlapping coverage and reduce design-around options. However, it also increases litigation complexity and cost — factors that can accelerate settlement dynamics, especially when defendants like Rankam are positioned to modify product designs.

Industry & Competitive Implications

The outdoor living market, encompassing fire pits and related products, has experienced significant growth. As premium brands like Breeo establish visual identities through design patents, mass-market retail channels face increasing exposure when distributing products from overseas manufacturers whose designs may approximate protected aesthetics. This case reflects a broader trend: brand-protective design patent litigation targeting retail distribution channels rather than (or in addition to) manufacturers. For companies sourcing products from overseas manufacturers for mass-market retail, this case underscores the importance of supplier indemnification clauses and pre-sourcing design clearance reviews.

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Freedom to Operate (FTO) Analysis: Fire Pit Design

This case highlights critical IP risks in fire pit design. Choose your next step:

📋 Understand This Fire Pit Case’s Impact

Learn about the specific risks and implications from this litigation for your outdoor products.

  • View all 5 design patents and their prosecution history
  • Analyze claim construction and infringement theories
  • Understand competitive activity in the fire pit design space
📊 View Patent Landscape
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High Risk Area

Fire pit designs with distinct ventilation/aesthetic elements

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5 Design Patents

Asserted in this specific case

Design-Around Options

Feasible for many ornamental claims

✅ Key Takeaways

For Patent Attorneys

A with-prejudice Rule 41 dismissal with mutual cost-bearing often signals a confidential settlement or strategic resolution; track these outcomes as settlement proxies.

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Asserting multiple overlapping design patents against both retail distributors and manufacturers is an effective leverage strategy in consumer products IP disputes.

Explore litigation strategies →

Early dual-firm defense retention (as seen with Sam’s West and Rankam) signals well-resourced defendants prepared for extended litigation, potentially accelerating early resolution.

Analyze defense strategies →
For IP Professionals

Design patent portfolios in consumer product categories warrant the same strategic depth and ongoing competitive intelligence monitoring as utility patent portfolios.

Monitor design patent filings →

Retail channel defendants (distributors) carry meaningful litigation exposure alongside manufacturers, making them key targets for settlement leverage.

Identify high-risk distributors →
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Unlock R&D Team Recommendations for Fire Pit Design
Get actionable design patent strategy steps for fire pit product teams, including design clearance, supplier indemnification, and early filing best practices.
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PatSnap IP Intelligence Team

Patent Research & Competitive Intelligence · PatSnap

This analysis was produced by the PatSnap IP Intelligence Team — a group of patent analysts, IP strategists, and data scientists who work daily with PatSnap’s global patent database of over 2 billion structured data points across patents, litigation records, scientific literature, and regulatory filings.

The team specialises in tracking landmark litigation outcomes, translating complex court rulings into actionable IP strategy, and identifying the competitive intelligence implications for R&D and legal teams. All case analysis is grounded in primary sources: official court records, USPTO filings, and Federal Circuit opinions.

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⚖️ Disclaimer: This article is for informational purposes only and does not constitute legal advice. The analysis presented reflects publicly available case information and general legal principles. For specific advice regarding patent litigation, FTO analysis, or IP strategy, please consult a qualified patent attorney.