Graco Inc. v. Harbor Freight Tools: Portable Airless Sprayer Patent Infringement Action Dismissed Without Prejudice After 531 Days
After 531 days of litigation in the U.S. District Court for the District of Minnesota, the patent infringement dispute between Graco Inc. and Graco Minnesota Inc. (collectively "Graco") and Harbor Freight Tools USA, Inc. ("HFT") was quietly resolved via a joint stipulation of dismissal without prejudice on July 1, 2024. The action, filed on January 17, 2023, centered on two patents — US11446689B2 and US11446690B2 — covering portable airless sprayer technology. The parties invoked Fed. R. Civ. P. 41(a)(1)(A)(ii), agreeing that each side would bear its own attorneys’ fees and costs, leaving the substantive merits of infringement and validity entirely unresolved by the court.
This case is strategically significant for IP professionals operating in the fluid-handling and power-tool equipment sectors. A dismissal without prejudice means Graco retains the right to re-file its infringement claims, preserving optionality and keeping competitive pressure on HFT. For patent attorneys and in-house IP teams, the outcome underscores how pre-trial stipulations can serve as tactical instruments — particularly where parties may prefer private resolution over the uncertainty of judicial claim construction. R&D teams at competing manufacturers should note that the asserted patents remain enforceable and fully active.
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📋 Case Summary
| Case Name | Graco, Inc. v. Harbor Freight Tools, Inc. |
| Case Number | 0:23-cv-00130 |
| Court | Minnesota District Court |
| Duration | January 17, 2023 – July 1, 2024 1 year 5 months |
| Outcome | Dismissed without Prejudice |
| Patents at Issue | |
| Products Involved | Portable airless sprayer |
| Verdict Cause | Infringement Action |
Case Overview
The Parties
⚖️ Plaintiff
Graco Inc. and its subsidiary Graco Minnesota Inc. are globally recognized leaders in fluid-handling equipment, including professional-grade airless paint sprayers widely used in construction and industrial applications. As the patent holder, Graco brought this infringement action asserting that Harbor Freight Tools’ portable airless sprayer products encroached upon its patented innovations in sprayer technology.
🛡️ Defendant
Harbor Freight Tools USA, Inc. is a leading American discount tool and equipment retailer known for offering budget-friendly alternatives to professional-grade products across a broad range of categories. Harbor Freight’s expanding private-label power and finishing equipment lines placed it in direct competitive tension with Graco’s patented portable airless sprayer technology.
The Patents at Issue
US11446689B2 and US11446690B2, both filed under application numbers US17/741796 and US17/741868 respectively, cover innovations in portable airless sprayer systems — devices that atomize and spray paint or coatings without the use of compressed air. These patents likely protect specific mechanical configurations, pump assemblies, or control mechanisms that enable compact, user-operable spraying at professional performance levels. Their real-world application spans residential painting, commercial finishing, and industrial coating operations where portability and consistent spray pressure are critical product differentiators.
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Legal Representation
Plaintiff Counsel: Fish & Richardson LLP (lead: Conrad A. Gosen)
Defendant Counsel: Quinn Emanuel Urquhart & Sullivan LLP; Spencer Fane LLP (lead: David Michael Grable)
Litigation Timeline & Procedural History
| Milestone | Date |
|---|---|
| Case Filed | January 17, 2023 |
| Court | Minnesota District Court |
| Case Closed | July 1, 2024 |
| Total Duration | 1 year 5 months (531 days) |
| Basis of Termination | Dismissed without Prejudice |
The case was filed on January 17, 2023, in the U.S. District Court for the District of Minnesota — a venue with established familiarity with complex commercial and intellectual property disputes, and one that Graco, headquartered in Minneapolis, likely selected for home-court procedural advantage. As a first-instance district court matter, this proceeding represented the initial — and ultimately final — judicial forum for the infringement claims, meaning no appellate record was generated and no Federal Circuit guidance on the asserted patents was produced.
The litigation ran for 531 days before closing on July 1, 2024 — a duration consistent with active pre-trial litigation that likely encompassed initial pleadings, discovery negotiations, and potentially early claim construction briefing, though no trial was held. The case was resolved through a stipulated dismissal without prejudice under Fed. R. Civ. P. 41(a)(1)(A)(ii), a mechanism requiring agreement of all parties and signaling a negotiated conclusion rather than a dispositive ruling. Notably, each party agreed to bear its own attorneys’ fees and costs, suggesting the resolution was commercially motivated and mutual, with the underlying dispute — including all claims, counterclaims, and defenses — left formally unresolved on the merits.
The Verdict & Legal Analysis
Outcome
The court did not issue a merits determination in this case. On July 1, 2024, Graco Inc., Graco Minnesota Inc., and Harbor Freight Tools USA, Inc. filed a joint stipulation dismissing the action without prejudice pursuant to Fed. R. Civ. P. 41(a)(1)(A)(ii), disposing of all claims, counterclaims, causes of action, and defenses asserted by both parties. No damages were awarded, no injunctive relief was granted, and each party was ordered to bear its own attorneys’ fees and costs.
Verdict Cause Analysis
The action was initiated as a patent infringement claim, and its termination by stipulated dismissal without prejudice reflects several legally significant dynamics worth examining.
- The dismissal without prejudice under Fed. R. Civ. P. 41(a)(1)(A)(ii) requires the consent of all parties once an answer or motion for summary judgment has been filed, indicating Harbor Freight Tools actively participated in negotiating the exit from litigation.
- Because the dismissal is without prejudice, Graco retains the full legal right to reassert infringement claims based on US11446689B2 and US11446690B2 against Harbor Freight Tools or any other party in a future action, subject to applicable statutes of limitations.
- The mutual agreement that each party bear its own attorneys’ fees and costs eliminates the risk of fee-shifting under 35 U.S.C. § 285 — a provision that allows courts to award fees in ‘exceptional’ patent cases — suggesting neither party sought to characterize the dispute as frivolous or egregious.
- The absence of any adjudicated claim construction means no judicial interpretation of the key claim terms in US11446689B2 or US11446690B2 has been placed on record, preserving Graco’s flexibility to argue broader or narrower claim scope in future proceedings.
Legal Significance
- Because the case was dismissed without prejudice and no claim construction order was issued, the asserted patents US11446689B2 and US11446690B2 carry no adverse judicial history, leaving their full scope of enforceability intact for future assertion.
- The use of a mutual stipulated dismissal with each party bearing its own costs is a recognized signal of private settlement or commercial resolution, and industry observers should consider whether a licensing agreement or product design change may have accompanied the dismissal — facts not disclosed in the public record.
- For competitors in the portable airless sprayer market, the unresolved nature of this litigation creates ongoing FTO uncertainty, as Graco may reassert these patents without needing to demonstrate any change in circumstances.
Strategic Takeaways
For Patent Attorneys:
- When advising clients on patent enforcement strategy, note that a without-prejudice dismissal preserves all future rights — counsel should confirm that any accompanying private agreements (e.g., licenses or design-change commitments) are clearly memorialized to avoid future disputes about the scope of resolution.
- The absence of a claim construction record from this case means that if Graco refiles, both sides will approach Markman proceedings without the constraint of prior judicial rulings — attorneys representing either party should prepare claim construction positions now rather than waiting for re-filing.
- When structuring a stipulated dismissal under Fed. R. Civ. P. 41(a)(1)(A)(ii), the ‘each party bears its own fees’ formulation is strategically valuable because it forecloses post-dismissal fee motions under 35 U.S.C. § 285, and should be considered as a standard term in settlement-adjacent dismissals.
- Fish & Richardson LLP (plaintiff) and Quinn Emanuel Urquhart & Sullivan LLP with Spencer Fane LLP (defendant) both deployed six-attorney litigation teams, reflecting the complexity and commercial stakes of portable equipment patent disputes — budget planning for similar matters should account for comparable team depth.
For IP Professionals:
- In-house IP teams at fluid-handling or finishing-equipment companies should treat this dismissal as a yellow flag rather than a green light: US11446689B2 and US11446690B2 remain active and enforceable, and Graco’s willingness to litigate signals an aggressive posture toward competitive portable sprayer products.
- Monitor any continuation or related applications stemming from US17/741796 and US17/741868 in Graco’s prosecution pipeline — a dismissal without prejudice is sometimes accompanied by intensified prosecution activity to broaden claim coverage ahead of a re-filing.
For R&D Teams:
- R&D teams developing portable airless sprayer products should conduct a formal FTO analysis against US11446689B2 and US11446690B2 before commercializing new designs, as these patents remain enforceable with no adverse judicial findings on their validity or scope.
- Consider documenting design choices that differentiate your sprayer’s pump assembly, control architecture, or portability features from the claimed elements of Graco’s patents — this documentation strengthens both design-around arguments and any future invalidity or non-infringement positions.
Freedom to Operate (FTO) Analysis & Implications
This case has significant FTO implications. Choose your next step:
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High Risk Area
Portable airless sprayer pump and control systems
Active Patent Risk
US11446689B2 and US11446690B2 remain fully enforceable with no claim construction or invalidity rulings on record, presenting unresolved FTO risk for competing sprayer manufacturers.
Design-Around Options
The absence of any judicial claim construction creates an opportunity for competitors to proactively map claim boundaries and engineer non-infringing portable sprayer architectures before Graco reasserts.
✅ Key Takeaways
A stipulated dismissal without prejudice under Fed. R. Civ. P. 41(a)(1)(A)(ii) is a powerful tool that preserves future litigation rights — ensure any accompanying private resolution is documented to prevent re-litigation ambiguity.
Search Rule 41 dismissal case law →With no Markman order on record for US11446689B2 or US11446690B2, claim construction in any re-filed action starts from a clean slate — begin preparing positions on key claim terms now.
Analyze related sprayer patents →The mutual fee-bearing structure effectively waives § 285 fee exposure for both sides; include this term as standard practice in settlement-adjacent patent dismissals to reduce post-dismissal motion risk.
View § 285 fee-shifting precedents →Six-attorney litigation teams from top-tier IP firms on both sides signal that portable equipment patent disputes carry significant commercial stakes — plan litigation budgets accordingly for similar technology sectors.
Explore Fish & Richardson cases →Do not treat this dismissal as patent exhaustion — US11446689B2 and US11446690B2 are live assets Graco can reassert. Establish a patent watch on Graco’s portfolio and any continuations from applications US17/741796 and US17/741868.
Monitor Graco patent filings →Evaluate whether private licensing terms may have accompanied this dismissal by tracking any product or labeling changes at Harbor Freight Tools — a common market signal of an undisclosed license agreement.
View Graco licensing landscape →Before launching any portable airless sprayer product, commission an FTO study specifically referencing US11446689B2 and US11446690B2 — these patents have survived litigation without any validity challenge being adjudicated, making them high-priority clearance targets.
Run FTO analysis on sprayer patents →Engage your IP counsel early in the design phase to document feature-level distinctions from Graco’s patented sprayer configurations, ensuring your engineering choices are aligned with a defensible non-infringement posture.
Explore airless sprayer prior art →Frequently Asked Questions
The case was dismissed without prejudice on July 1, 2024, after 531 days of litigation, pursuant to a joint stipulation filed by both parties under Fed. R. Civ. P. 41(a)(1)(A)(ii). No merits determination was reached regarding infringement or validity of the asserted patents. Each party agreed to bear its own attorneys’ fees and costs, and all claims, counterclaims, and defenses were dismissed without prejudice, preserving Graco’s right to refile.
Graco asserted two patents — US11446689B2 (application US17/741796) and US11446690B2 (application US17/741868) — both relating to portable airless sprayer technology. These patents cover innovations in sprayer systems that deliver paint or coatings without compressed air, enabling compact, high-performance finishing equipment. The products at issue were identified as portable airless sprayers, a category in which both Graco and Harbor Freight Tools compete commercially.
No — a dismissal without prejudice does not affect the legal validity or enforceability of the asserted patents. US11446689B2 and US11446690B2 remain active and enforceable because no court ruling addressed their validity or claim scope. Graco retains the right to assert these patents in future litigation against Harbor Freight Tools or other parties. Competitors in the portable airless sprayer market should conduct updated FTO analyses against these patents.
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PatSnap IP Intelligence Team
Patent Research & Competitive Intelligence · PatSnap
This analysis was produced by the PatSnap IP Intelligence Team — a group of patent analysts, IP strategists, and data scientists who work daily with PatSnap’s global patent database of over 2 billion structured data points across patents, litigation records, scientific literature, and regulatory filings.
The team specialises in tracking landmark litigation outcomes, translating complex court rulings into actionable IP strategy, and identifying the competitive intelligence implications for R&D and legal teams. All case analysis is grounded in primary sources: official court records, USPTO filings, and Federal Circuit opinions.
References
- U.S. District Court, District of Minnesota — Case No. 0:23-cv-00130 (Graco Inc. v. Harbor Freight Tools)
- USPTO Patent — US11446689B2 (Portable Airless Sprayer)
- USPTO Patent — US11446690B2 (Portable Airless Sprayer)
- PACER — Federal Court Case Filing Search (Case 0:23-cv-00130)
This article is for informational purposes only and does not constitute legal advice. All case information is drawn from publicly available court records. For platform capabilities, visit PatSnap.
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