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Hypertherm v. Schedule A Defendants — Plasma Cutter Patent Infringement | PatSnap
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Case ID1:24-cv-05198
FiledJun 2024
ClosedOct 2024
Patent Litigation

Hypertherm v. Schedule A Defendants: Default Judgment in Plasma Cutter IP Case

Hypertherm, Inc. secured a full default judgment against anonymous online sellers accused of infringing three patents covering its Powermax65 plasma cutting technology. Filed and resolved in the Northern District of Illinois, the case closed in just 125 days — consistent with the accelerated Schedule A enforcement strategy increasingly used against counterfeit e-commerce sellers.

Resolution time
125days
125 days — faster than the median Schedule A default judgment timeline in N.D. Ill.
Patents asserted
3
US8115136B2, US8546718B2, and US8541712B2 — three plasma cutting system patents asserted
Outcome
Judgment on the merits for Plaintiff
Full default judgment entered against all defendants on the merits for Hypertherm.
Cost ruling
Plaintiff Win
Judgment entered entirely in plaintiff’s favour; defendants failed to appear.
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Case overview

Hypertherm deploys Schedule A strategy to protect Powermax65 plasma IP

On June 21, 2024, Hypertherm, Inc. — the New Hampshire-based manufacturer of industrial plasma cutting systems — filed suit in the U.S. District Court for the Northern District of Illinois against an anonymous group of online sellers identified only as ‘The Individuals, Partnerships and Unincorporated Associations Identified in Schedule A.’ Hypertherm asserted three patents: US8115136B2, US8546718B2, and US8541712B2, all relating to plasma cutting technology associated with its Powermax65 product line, including an ASIN (B08LDLR9IR) flagged as selling infringing or counterfeit goods.

The case closed on October 24, 2024, after Judge Georgia N. Alexakis granted Hypertherm’s Motion for Entry of Default Judgment in its entirety. Default judgment is entered when defendants fail to appear or respond; here, the unnamed e-commerce defendants did not contest the action. The court found all defaulting defendants liable and entered final judgment against them on the merits, giving Hypertherm a complete procedural and substantive win without a contested trial.

The 125-day duration is consistent with the streamlined lifecycle typical of Schedule A cases in the Northern District of Illinois, which has become a preferred venue for IP holders targeting anonymous online marketplace sellers. What remains unknown from the public record is the damages quantum awarded, whether any asset freezes or injunctions were enforced against specific marketplace accounts, and whether any defendants were ultimately identified by name. The use of three concurrent patents suggests Hypertherm constructed a layered enforcement posture designed to foreclose design-around strategies.

Case at a glance
Case no.1:24-cv-05198
CourtIllinois Northern
JudgeGeorgia N Alexakis
FiledJune 21, 2024
ClosedOctober 24, 2024
Duration125 days
OutcomeJudgment on the merits for Plaintiff
Verdict causeInfringement Action
BasisJudgment on the merits for Plaintiff
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Case data sourced from PACER / Illinois Northern District Court via PatSnap Eureka Litigation Intelligence Explore similar cases ↗
Case timeline

Filing to Judgment on the merits for Plaintiff in 125 days

125 days — faster than the median Schedule A default judgment timeline in N.D. Ill.

Case timeline: Complaint filed JUN 21 2024, AUG–SEP — 125 days total Horizontal timeline showing the three key events in Hypertherm, Inc. v The Individuals , Partnerships and Unincorporated Associations Identified in Schedule A from filing to resolution. Source: PACER, Illinois Northern District Court. JUN 21 2024 Complaint filed Pre-trial proceedings OCT 24 2024 Judgment on the merits for Plaintiff 125 DAYS TOTAL
Court ruling

Default judgment granted: what the ruling means for both parties

Legal mechanism

Default judgment: full relief without a contested merits trial

A default judgment is entered when defendants fail to appear or respond to a complaint. The court treats the well-pleaded allegations as admitted and may award the relief requested. Here, Judge Alexakis granted Hypertherm’s motion in its entirety, meaning all liability findings and remedial orders requested by Hypertherm were adopted. This is not a settlement — it is a final court order on the merits, carrying the same enforceability as a judgment after trial.

Final judgment on the merits
Patent holder outcome

Hypertherm achieves full enforcement without litigation risk

For Hypertherm, default judgment represents the optimal enforcement outcome: it obtained a binding court order on three patents without having to prove infringement through discovery or trial. The judgment validates all three asserted patents in the context of this action and supports downstream enforcement — including marketplace account takedowns, payment processor freezes, and potential asset recovery — against the named defendant class. It also signals to the broader counterfeit seller ecosystem that Hypertherm actively monitors and litigates.

Full plaintiff relief granted
Defendant outcome

Anonymous sellers face binding judgment and enforcement exposure

The defaulting defendants — anonymous individuals and entities operating e-commerce storefronts — now face a final judgment that can be used to compel marketplace platforms to delist products, freeze funds, and disclose seller identities. Because they failed to appear, defendants forfeited any opportunity to contest validity, non-infringement, or damages. Any defendant later identified has limited recourse: vacating a default judgment requires demonstrating excusable neglect or a meritorious defence, a high bar once final judgment has been entered.

No contest — binding liability
Commercial implications

Schedule A enforcement strengthens Powermax65 brand protection

This case illustrates how established manufacturers like Hypertherm use multi-patent Schedule A actions to deter counterfeit distribution on Amazon and similar platforms. By asserting three patents simultaneously, Hypertherm raises the complexity and cost of any future design-around attempt. The N.D. Illinois venue, with its established Schedule A case management procedures, enables rapid default judgments — compressing enforcement timelines and improving ROI on litigation spend. Competitors and OEM suppliers in the plasma cutting sector should monitor Hypertherm’s portfolio for adjacent claims.

Multi-patent deterrence strategy
Legal analysis based on PACER docket records for case 1:24-cv-05198 and PatSnap Eureka litigation intelligence Search PatSnap Eureka ↗
Parties and representation

Full party and counsel information

RoleNameTypeDetail
PlaintiffHypertherm, Inc.CompanyIndustrial plasma cutting systems manufacturer — holder of US8115136B2, US8546718B2, US8541712B2Search in Eureka ↗
DefendantThe Individuals , Partnerships and Unincorporated Associations Identified in Schedule AIndividualAnonymous online marketplace sellers identified collectively via Schedule A filing.Search in Eureka ↗
Plaintiff counselBrian N. PlattAttorneyCounsel for Hypertherm, Inc.Search in Eureka ↗
Plaintiff counselCollin HansenAttorneyCounsel for Hypertherm, Inc.Search in Eureka ↗
Plaintiff counselKenneth J DyerAttorneyCounsel for Hypertherm, Inc.Search in Eureka ↗
Plaintiff law firmWorkman Nydegger PCLaw FirmRepresenting Hypertherm, Inc.Search in Eureka ↗
Presiding judgeJudge Georgia N AlexakisJudgeIllinois Northern District CourtSearch in Eureka ↗
Official verdict

Official order — verbatim text

“IT IS HEREBY ORDERED that Plaintiff’s Motion for Entry of Default Judgment is GRANTED in its entirety, that Defaulting Defendants are deemed in default and that this Final Judgment is entered against Defaulting Defendants.”
Source: PACER Docket, Case 1:24-cv-05198, Illinois Northern District Court

The court’s order — granting the default judgment motion ‘in its entirety’ and deeming defendants ‘in default’ — leaves no ambiguity: the judgment is final, unconditional, and entered on the merits. The phrase ‘in its entirety’ is significant because it indicates the court adopted all relief requested by Hypertherm, including any injunctive, monetary, or equitable components of the motion. For the defendants, this forecloses any argument that liability was only partially established. The judgment is immediately enforceable against identified defendants and usable as a basis for third-party platform compliance requests.

PACER case 1:24-cv-05198 · Public docket record Explore in Eureka ↗
Patent at issue

US8115136B2, US8546718B2 & US8541712B2 — Plasma Cutting System Patents

Publication No.US8115136B2
Application No.US11/709315
Patent details
ProductPlasma arc cutting system and torch design
Cited in actionJune 21, 2024

Publication No.US8546718B2
Application No.US13/331906
Patent details
ProductPlasma cutting system components and circuitry
Cited in actionJune 21, 2024

Publication No.US8541712B2
Application No.US13/331947
Patent details
ProductPlasma cutting system torch and consumable interface
Cited in actionJune 21, 2024

The three patents asserted — US8115136B2, US8546718B2, and US8541712B2 — cover technology in the plasma arc cutting domain, associated with Hypertherm’s Powermax65 system. US8115136B2 derives from application 11/709315, while US8546718B2 and US8541712B2 both originate from the 13/331906 and 13/331947 application families respectively, suggesting closely related continuation or divisional lineage. Plasma cutting patents in this class typically protect torch architecture, power delivery systems, consumable design, and arc initiation methods — core differentiators in professional-grade cutting equipment.

For the industrial cutting tools sector, Hypertherm’s patent portfolio around the Powermax65 represents a significant IP moat. The Powermax65 is a widely distributed professional plasma cutter; its patent protection spans both system-level and component-level claims, making it difficult for counterfeit or grey-market products to replicate key functionality without risk. Competitors developing plasma systems, aftermarket consumables, or compatible torch assemblies should conduct thorough FTO analysis against these three patents — particularly given Hypertherm’s demonstrated willingness to litigate at scale using Schedule A procedures.

Patent data sourced from USPTO via PatSnap Eureka patent database Search patent records in Eureka ↗
Freedom to operate

Should you run an FTO against US8115136B2, US8546718B2, and US8541712B2?

Any company developing, importing, or distributing plasma cutting systems, torch assemblies, consumables, or power supply units that interact with Powermax65-class equipment should treat these three patents as live enforcement risk. Hypertherm has demonstrated it monitors ASINs at the product listing level and pursues default judgment efficiently — meaning infringement exposure can convert to a binding court order in under 125 days. Aftermarket parts manufacturers and OEM torch suppliers are particularly exposed.

PatSnap Eureka’s FTO Search Agent can map your product’s technical features against the independent claims of US8115136B2, US8546718B2, and US8541712B2, identify the prosecution history for each application family, and surface related Hypertherm portfolio patents that may present adjacent risk. Running a structured FTO before product launch or marketplace listing is the most cost-effective way to reduce enforcement exposure in this technology area.

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Related litigation

Similar plasma cutting and Schedule A patent cases in N.D. Illinois

Cases involving plasma cutting technology patents and Schedule A e-commerce enforcement in the Northern District of Illinois, including comparable default judgment actions.

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Hypertherm, Inc. patent enforcement history, Illinois Northern case history, Hypertherm, Inc.’s full IP portfolio, and comparable case analysis
Hypertherm prior actionsN.D. Ill. Schedule A defaultsPlasma cutting IP disputesIndustrial tools enforcement
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Strategic implications

What this case signals for the plasma cutting and industrial tools IP landscape

Hypertherm’s three-patent default judgment highlights how industrial hardware IP is increasingly enforced against e-commerce grey markets.

Schedule A actions are now core enforcement tools for hardware IP holders

The Northern District of Illinois has become the dominant venue for Schedule A e-commerce enforcement. Hardware manufacturers like Hypertherm are leveraging this framework to obtain rapid default judgments against counterfeit sellers without lengthy discovery. IP teams at industrial equipment companies should assess whether their portfolios are structured to support similar multi-patent Schedule A campaigns.

Three-patent stacking limits design-around options for counterfeit sellers

Asserting US8115136B2, US8546718B2, and US8541712B2 together — all covering different aspects of plasma cutting systems — suggests a deliberate claim-layering strategy. Even if one patent were invalidated or designed around, the others maintain enforcement coverage. R&D teams working in plasma cutting or adjacent torch technology should conduct FTO analysis against all three patents before commercialising related products.

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ASIN-level monitoring riskDamages recovery tacticsFollow-on enforcement signals
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Frequently asked questions

Hypertherm v Individuals — key questions answered

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