Air Contactor Design Patents: Who Leads, Where the Gaps Are 2026
- 35.2% of all 352 records sit with the top five assignees, so the field is concentrated at the top with a long tail of single- and low-filing entrants behind it.
- Filings peaked in 2019 at 29 and the 2021→2024 comparison shows a -6% change, not a collapse — 2025 and later years are still filling in as publications lag filing.
- B01D separation processes cover 60.2% of records while bioreactor and fermentation-adjacent classes (C12M, C12P) sit under 7% each, marking where contactor claims have not yet been extended.
Filing growth compares 2021 (17 records) with 2024 (16) — a three-year span. 2024 is the most recent year we treat as complete: publication lags filing by roughly 18 months, so 2025 onwards are still filling in and any growth rate that ends there would understate the field. Top-5 share is the combined record count of the five largest assignees divided by all 352 records in scope (CR5), not by the ranked leaders only.
What this landscape covers
This dataset tracks 352 published patent records filed between 2015 and mid-2026 that combine air contactor or structured-packing claims with fan power demand, mass transfer coefficient, air residence time, wind-driven contactor, dust fouling, or geometry optimization language. That search logic isolates the hardware and airflow-engineering side of direct air capture — how a contactor is shaped, how packing is arranged, and how pressure drop and fouling are managed — rather than the sorbent chemistry that sits behind it.
Coverage runs to a 2026-07-31 cut-off, but publication typically lags filing by around eighteen months, so the last one to two years of the trend will keep filling in after this snapshot. Family-level counting in the assignee ranking neutralises the effect of continuations and multi-jurisdiction refiling, which matters here because several of the most-cited records belong to related CO2-recovery filing families.
Filing trend and technology composition
Two views of the same 352 records: how filing activity has moved year over year, and which IPC subclasses carry the claim density.
Filing trend, 2017-2026
Filings rose from 2 in 2017 to a peak of 29 in 2019, then eased. The 2021-to-2024 comparison (17 to 16, a -6% change) is the most reliable recent read; 2025 and 2026 figures are still incomplete because of publication lag and should not be read as a decline.
IPC subclass composition
B01D (separation processes) appears in 60.2% of the 352 records, confirming that most contactor and pressure-drop claims are filed as separation-process hardware. B01J (17.9%) and C01B (8.8%) follow, while bioreactor-adjacent classes C12M and C12P sit at 6.0% and 4.5% respectively — evidence that contactor geometry claims have only lightly crossed into biological gas-exchange apparatus.
Shares are the percentage of the 352 records in scope. A patent can carry several IPC classes, so the shares add up to more than 100%.
Go deeper on Air Contactor Design and Pressure Drop with Eureka
This page is one run against one query. Ask Eureka your own question about air contactor design and pressure drop and every answer comes back with the patent numbers behind it.
Try EurekaRepresentative and most-cited filings
Packing element, structured packing and use of structured packing (US20240157326A1)
The packing element combines a collection-predistribution unit, a fluid uniform distribution unit and an opening window unit arranged in sequence. The fluid uniform distribution unit uses a substrate with circular and/or semicircular orifices sized 1-5 mm, and the opening window unit's window length is tied to the fluid viscosity by a 0.5-power relationship — a specific geometric claim over how liquid or air is distributed across the packing surface.Filed by East China University of Science and Technology, published 2024-05-16.


| # | Publication no. | Patent title | Citations |
|---|---|---|---|
| 1 | US20040253159A1 | Method for recovery of CO2 from gas streams | 214 |
| 2 | US6228145B1 | Method for removing carbon dioxide from gases | 200 |
| 3 | US7056482B2 | Method for recovery of CO2 from gas streams | 185 |
| 4 | US20080159937A1 | Process for the recovery of carbon dioxide from a gas stream | 84 |
| 5 | US20020068836A1 | Reaction systems for making N- (phosphonomethyl) glycine compounds | 72 |
| 6 | US20080148936A1 | Composite structured adsorbents | 70 |
| 7 | WO2008060435A2 | Osmotic heat engine | 58 |
| 8 | US5925291A | Method and apparatus for high-efficiency direct contact condensation | 57 |
| 9 | US20110223650A1 | Modular Membrane Reactor and Process for Carbon Dioxide Extraction | 55 |
| 10 | WO2010014774A2 | Modular membrane reactor and process for carbon dioxide extraction | 54 |
Citation counts favour older filings in any searched corpus; treat this table as a signal of prior-art influence, not of which technology is currently most active.
Each row carries its publication number; clicking a row searches Eureka by that number.
Put your own technology through the same analysis
Eureka on the web
When you want the answer in the next five minutes.
The agent works the prompt against patents and technical literature, citing every source.
Run your analysis now →MCP server & REST API
When it has to run inside your own pipeline.
Patent search, landscape analysis and assignee resolution as MCP tools. Drop them into any agent framework, or call REST directly.
Browse MCP servers →What the numbers mean for a filing decision
Three read-outs from the ranking, trend and citation data that matter more than the raw counts on their own.
Leadership is real but not exclusive
The top five assignees combined account for 35.2% of the 352 records in scope, and the top ten reach 50.6%. That leaves roughly half the field held by the other ninety ranked assignees plus unranked filers, so a new entrant is not filing into a single-owner space — but the leader alone holds 31 records against a fifth-place figure of 21, meaning the gap at the very top is wide.
Activity has cooled from its 2019 peak, not stopped
Filings peaked at 29 in 2019 and the 2021-to-2024 window shows a modest -6% change (17 to 16). That is a plateau reading, not a downturn claim, since 2025-2026 data is still incomplete due to the normal 18-month publication lag.
Claims cluster in separation-process hardware
B01D covers 60.2% of records, far ahead of B01J at 17.9% and C01B at 8.8%. The narrower classes — C07F, F25J, C12M, C07C and C12P — each sit under 9%, indicating that most inventive effort is still framed as filtration/separation apparatus rather than as gas-liquefaction or bioreactor equipment.
Eureka can read the same corpus for gaps instead of for coverage: under-claimed branches adjacent to air contactor design and pressure drop, with the prior art for and against each one.
Who is filing, and where the openings sit
The ranked leaders hold a meaningful but not dominant share of the field. Recent-year momentum across the largest historical filers has flattened, which is more informative about where to look next than the historical totals alone.
A wide gap over the rest of the top five
The leading assignee holds 31 records against 21 at fifth place, a ten-record spread inside the top five alone. That gap suggests one organisation has built a genuinely broader portfolio rather than the top five being closely matched.
A crowded band just below the leaders
Tenth place sits at 10 records, and the top ten together account for 50.6% of all 352 records. The step-down from fifth (21) to tenth (10) is steep, pointing to a mid-tier cluster of assignees with modest but active portfolios rather than a smooth long tail.
Momentum has flattened at the top
Several of the historically largest filers, including the current leader, show zero filings in the latest tracked year, with one showing a -100% year-on-year change. That flattening among established names is consistent with the broader 2021-2024 plateau and suggests newer or smaller entrants may be driving whatever recent activity exists.
| Assignee | Recent year | YoY |
|---|---|---|
| Carbon Clean Solutions | 0 | — |
| Carbon Clean Solutions Ltd | 0 | -100% |
| Air Products and Chemicals, Inc. | 0 | — |
| Yale University | 0 | — |
| Monsanto Technology LLC | 0 | — |
| LanzaTech NZ, Inc. | 0 | — |
| Kredible CCS Inc. | 0 | — |
| Ecmen Inc. | 0 | — |
Where to take this analysis
The landscape data points to specific next steps depending on whether the goal is freedom-to-operate, portfolio strategy, or spotting an open filing angle.
Check freedom-to-operate against the top five
With 35.2% of records held by five assignees, any contactor geometry or packing claim close to their filings needs a direct citation check before drafting.
Run a freedom-to-operate check in EurekaProbe the under-claimed IPC branches
C12M and C12P sit under 7% of records each despite touching gas-exchange apparatus that overlaps contactor design — a candidate area for a first-mover claim.
Explore white space in EurekaTrack momentum, not just historical totals
Zero recent-year filings among several top-ranked assignees suggest the competitive picture is shifting; monitoring new entrants matters more than the historical ranking alone.
Set up assignee monitoring in EurekaCommon questions about air contactor patents
The top five assignees together hold 35.2% of the 352 records in scope, and the top ten reach 50.6%. That means roughly half the field sits outside the ten most active filers, spread across ninety more ranked assignees and unranked entrants. The leader alone holds 31 records versus 21 at fifth place, so within the top group there is a clear front-runner rather than a tight cluster. For a new entrant, this points to a field where broad freedom-to-operate exists but the leading player's claims deserve specific scrutiny.
Filing peaked in 2019 at 29 records and has since settled into a plateau: the 2021-to-2024 comparison shows 17 down to 16, a -6% change over three years. That is a flattening, not a collapse. The 2025 and 2026 figures in any such dataset are understated because patent publication typically lags actual filing by around eighteen months, so recent years will fill in as more applications publish.
B01D, covering separation processes such as filtration, appears in 60.2% of the 352 records and is by far the dominant class. B01J (chemical and physical processes, including catalysis) follows at 17.9%, and C01B (non-metallic elements and inorganic compounds) at 8.8%. Smaller classes including C07F, F25J, C12M, C07C and C12P each sit under 9%, meaning the field is still framed mostly as separation-process hardware rather than as gas-liquefaction, bioreactor, or fermentation equipment. Because a single record can carry several IPC classes, these shares add up to more than 100% of the total.
US20240157326A1, filed by East China University of Science and Technology and published 2024-05-16, claims a packing element built from a collection-predistribution unit, a fluid uniform distribution unit and an opening window unit arranged in sequence. Its specific claim elements include orifices sized 1-5 mm on the distribution substrate and a window-length-to-fluid-viscosity relationship tied to a 0.5 power. Anyone designing a structured packing element with orifice geometry or viscosity-scaled window sizing in that same numeric range should review this filing closely, though contactor designs using different geometric ratios or distribution mechanisms would sit outside its specific claim language.
The clearest gaps sit in the IPC classes with the lowest density relative to the dominant B01D cluster: C12M (bioreactor and enzyme apparatus) and C12P (fermentation and enzymatic synthesis) each cover under 7% of the 352 records despite touching gas-exchange hardware that overlaps contactor design. Dust fouling mitigation and wind-driven contactor orientation control are also underrepresented relative to their operational importance in field-deployed direct air capture units. These are areas where a well-drafted first claim has more room to stand without colliding with the dense B01D prior art.
Research Air Contactor Design and Pressure Drop in depth with Eureka
Go past this page: query the whole air contactor design and pressure drop corpus yourself, in your own scope.
Every answer comes back with patent numbers you can open.
Disclaimer. This page is generated from Patsnap Eureka data drawn from a limited snapshot of global patent and scientific-literature records, and is provided for general information and reference only.
Patent data carries inherent limitations: recent filings (typically the most recent 18–24 months) are under-counted due to standard publication lag; counts may be reported at either a patent-family or a patent-record basis and are not always directly comparable; classification, applicant-name, and citation data may contain errors, duplicates, or omissions; and the underlying search query defines and constrains the scope shown. As a result, the analysis may be incomplete or inaccurate and may not reflect the full technology landscape.
Nothing on this page constitutes an exhaustive prior-art, novelty, freedom-to-operate, or validity search, nor does it constitute legal, financial, investment, or professional advice, and it should not be relied upon as such. Any patent, commercial, or strategic decision should be verified independently and reviewed with qualified patent, legal, and domain professionals. Patsnap makes no warranties, express or implied, as to the accuracy, completeness, or fitness for any particular purpose of the information presented.
Machine translation. Assignee and organisation names originally recorded in Chinese, Japanese or Korean have been rendered into English by an AI translation step so that the tables stay readable. These renderings are best-effort and may not match a company’s registered English name; the original name is what the underlying patent record carries, and it is what any Eureka query launched from this page uses.