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Aluminum Alloy Sheet Patents: Who Leads, Where Filing Has Cooled 2026

Aluminum Alloy Sheet Patents: Who Leads, Where Filing Has Cooled 2026
https://www.patsnap.com/resources/blog/rd-blog/aluminum-alloy-sheet-and-extrusion-technology-patent-landscape/ · Patsnap · data cut-off 2026-07-31 · downloaded from the live page
Patent Landscape · Metals & Alloys
Aluminum alloy sheet and extrusion patents: who holds the claim space and where it has gone quiet
  • Peaked in 2019, not now. Filings rose from 34 in 2017 to 66 in 2019 before easing to 38 by 2022 — this is a maturing filing curve, not a growing one.
  • Composition and treatment are filed together. 1,991 records sit under alloy composition (C22C) and 1,843 under non-ferrous treatment (C22F), nearly overlapping — most protection pairs a specific chemistry with a specific heat-treatment step.
  • Legacy leaders have gone quiet. Several of the largest historical assignees, including Kobe Steel and UACJ, show zero filings in the latest year, leaving older compositional claims unrefreshed.
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2,213
Published Records
51%
Top-5 Share of All Records
+38%
Filing Growth 2021→2024
JP
Leading Jurisdiction

Filing growth compares 2021 (42 records) with 2024 (58) — a three-year span. 2024 is the most recent year we treat as complete: publication lags filing by roughly 18 months, so 2025 onwards are still filling in and any growth rate that ends there would understate the field. Top-5 share is the combined record count of the five largest assignees divided by all 2,213 records in scope (CR5), not by the ranked leaders only.

Published byPatsnap Research··7 min readSourced from Patsnap Eureka
Overview

A field built on paired composition and treatment claims

Aluminum alloy sheet and extrusion technology, as captured by this dataset of 2,213 patent families, sits almost entirely within two overlapping classification areas: alloy composition (C22C) and non-ferrous metal treatment (C22F). Filing activity rose through the late 2010s to a peak in 2019 and has since eased, a pattern consistent with a field where the core compositional windows and treatment sequences have already been staked out by a small group of long-standing producers.

Japan leads as receiving office by a wide margin, ahead of the United States, Europe, China, Canada and the WIPO PCT route, reflecting where the largest historical producers chose to prosecute first. The most-cited prior art dates back one to three decades and centres on plastic forming and continuous in-line sheet manufacture, giving current filers a well-worn set of process architectures to build claims around or design around.

Filing volume by year and IPC subclass
  1. 1KOBE STEEL LTD443
  2. 2UACJ CORP225
  3. 3NIPPON LIGHT METAL CO LTD214
  4. 4SUMITOMO LIGHT METAL INDUSTRIES INC147
  5. 5NOVELIS INC(US)101
  6. 6FURUKAWA ELECTRIC CO LTD89
  7. 7SKY ALUMINIUM CO LTD81
  8. 8ALCAN INTERNATIONAL LTD75
  9. 9MA ALUMINUM CORP72
  10. 10ARCONIC TECHNOLOGIES LLC70
Source: Patsnap Eureka. Assignee ranking and totals. Derived from a Patsnap search on Aluminum Alloy Sheet and Extrusion Technology covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
Filing Data

Filing trend and technology composition

Publication counts across 2,213 families show where alloy-sheet and extrusion filing activity has concentrated by year and by technical subclass.

Filings have cooled since the 2019 peak

Annual filings rose from 34 in 2017 to a peak of 66 in 2019, then eased toward a 2022 midpoint of 38. The most recent years are undercounted because publication typically lags filing by around 18 months, but the multi-year decline from peak predates that lag effect.

Filings have cooled since the 2019 peak020406080342017201866201920202021202220232024202532026Most recent year is partial — publication lag means later filings are not yet visible.

Composition and treatment claims dominate the classification mix

C22C alloy-composition claims (1,991 records) and C22F non-ferrous treatment claims (1,843) cover nearly the entire corpus, with rolling, casting and sheet-metal-working subclasses each present at a fraction of that volume — evidence that most filed protection pairs a specific alloy chemistry with a specific treatment step rather than claiming either alone.

Composition and treatment claims dominate the classification mixC22C · Alloys1,99190.0%C22F · Non-ferrous metal treatment1,84383.3%B21B · Metal rolling27812.6%B22D · Metal casting2089.4%H01M · Batteries, cells & fuel cells1044.7%C21D · Heat treatment of metals1024.6%B21D · Sheet-metal working763.4%B32B · Layered products & laminates723.3%Other53524.2%

Shares are the percentage of the 2,213 records in scope. A patent can carry several IPC classes, so the shares add up to more than 100%.

Source: Patsnap Eureka. Filing trend and technology composition. Derived from a Patsnap search on Aluminum Alloy Sheet and Extrusion Technology covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.

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Key Patents

The prior art shaping today's claims

Representative Filing
EP1883715B12008-12-24

Aluminum alloy sheet and manufacturing method (EP1883715B1, Novelis)

NOVELIS INC.

The patent claims a manufacturing route for aluminum alloy sheet: continuous casting of a 5-15 mm slab from a molten alloy containing 0.40-0.65% Mg, 0.50-0.75% Si, 0.05-0.20% Cr and 0.10-0.40% Fe with balance aluminum and optional Cu and Ti, coiling, hot- or direct-coil rolling, cold-rolling to sheet, continuous-furnace solution heat treatment, and pre-aging.Granted 2008-12-24 to Novelis Inc.

View full claim chart
Most-cited records in the corpus
#Publication no.Patent titleCitations
1US6253588B1Quick plastic forming of aluminum alloy sheet metal170
2US5514228AMethod of manufacturing aluminum alloy sheet110
3JP2007009262AAluminum alloy sheet with excellent thermal conductivity, strength and bendability and its manufacturing meth…97
4US5496423AMethod of manufacturing aluminum sheet stock using two sequences of continuous, in-line operations86
5JP1998219382AAluminum alloy sheet excellent in formability/ workability and coating/baking hardenability and its production79
6US5616189AAluminum alloys and process for making aluminum alloy sheet77
7JP2006009140A6000 series aluminum alloy sheet having excellent hardenability of coating/baking and production method there…75
8US4614552AAluminum alloy sheet product74
9EP0473122A1Damage tolerant aluminum alloy sheet for aircraft skin70
10US20110247730A12xxx series aluminum lithium alloys having low strength differential67

Ranked by citation count within the searched corpus; older records accumulate citations over time, so this favours historical influence over recent relevance.

Each row carries its publication number; clicking a row searches Eureka by that number.

Source: Patsnap Eureka. Citation counts and representative records. Derived from a Patsnap search on Aluminum Alloy Sheet and Extrusion Technology covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
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Signal Read

What the filing pattern tells a technical reader

Reading composition, citation and geography together points to a field with settled core chemistry and a handful of specific openings at its edges.

Filing Trend
66 in 2019
peak year filings

Activity has cooled from a 2019 high

Filings climbed from 34 in 2017 to a peak of 66 in 2019, then settled near 38 by the 2022 midpoint. Combined with the roughly 18-month publication lag, the most recent years understate true filing activity, but the multi-year retreat from peak is a real pattern, not a data artefact.

Filing trend, 2017-2026
Classification Mix
1,991 & 1,843
C22C and C22F records

Composition and treatment claims are nearly co-extensive

C22C alloy-composition and C22F treatment subclasses cover almost the entire corpus between them, far ahead of rolling, casting or sheet-metal-working subclasses. That density means new filers are almost always claiming a chemistry-plus-process pair rather than either element alone.

IPC subclass distribution
Prior Art Influence
170 cites
top-cited record

Influence is concentrated in a handful of older patents

The most-cited records date to the 1990s and 2000s and describe quick plastic forming and continuous in-line sheet manufacture. High citation counts reflect decades of accumulation and should be read as historical influence, not as a signal of which recent filing matters most.

Most-cited prior art
Geography
909 filings
Japan receiving office

Japan anchors the filing geography

Japan accounts for more receiving-office filings than the US and EPO combined, with China, Canada and the PCT route trailing further behind. A freedom-to-operate review confined to US filings would miss most of the documented activity in this dataset.

Receiving office distribution
Eureka AI Agent
Looking for what nobody has claimed yet?

Eureka can read the same corpus for gaps instead of for coverage: under-claimed branches adjacent to aluminum alloy sheet and extrusion technology, with the prior art for and against each one.

Find the white space →
Source: Patsnap Eureka. Co-assignee relationships and derived observations. Derived from a Patsnap search on Aluminum Alloy Sheet and Extrusion Technology covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
Landscape

Who holds the claim space, and where it has gone quiet

Filing volume and recent momentum tell different stories: the largest historical holders are not the most active filers today.

Concentration
2,213 families
total corpus

A dense core held by legacy producers

The ranking is anchored by long-established Japanese aluminum makers and Novelis, whose portfolios span decades of composition and treatment claims. That density reflects occupied claim space rather than an actively growing market, since filing volume has declined from its 2019 peak.

Assignee ranking, all years
Momentum
0 in latest year
for several top assignees

Several major holders have stopped filing

Kobe Steel, Nippon Light Metal, Sumitomo Light Metal, Furukawa Electric and UACJ all show zero filings in the most recent year, some with -100% year-over-year movement. Their historical claims remain on the books, but the absence of fresh filings means that territory is not being actively defended or extended.

Recent-year assignee momentum
Collaboration
60 pairs
strongest co-assignee link

Joint filing concentrates around captive automotive use

The strongest co-assignee pairing, Nippon Light Metal with Honda, points to alloy-sheet development driven by a specific automotive customer relationship rather than open licensing. Other pairs, such as Furukawa Electric with Kawasaki Steel, suggest similar producer-to-producer collaboration on process steps.

Co-assignee pair strength
🔍
Under-claimed sub-areas worth checking before filing
These branches carry a fraction of the volume seen in the core composition and treatment subclasses.
Alloy-clad laminate sheetBattery-enclosure alloy compositionContinuous-cast direct-coil sheet-metal formingBake-hardenable sheet for thin-gauge applications
Rank all filers by momentum →
Recent-year filing momentum by assignee
AssigneeRecent yearYoY
Kobe Steel, Ltd.0-100%
Nippon Light Metal Company, Ltd.0
Sumitomo Light Metal Industries, Ltd.0
Furukawa Electric Co., Ltd.0
Alcan International Limited0
UACJ Corporation0-100%
SKY ALUMINIUM CO LTD0
Alcoa Inc.0
Source: Patsnap Eureka. Assignee-level momentum. Derived from a Patsnap search on Aluminum Alloy Sheet and Extrusion Technology covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
Next Steps

Where to take this analysis

The filing data points to specific follow-up checks rather than a single conclusion.

Check live status on quiet legacy portfolios

Several major historical assignees show zero recent filings. Before treating their compositional claims as a permanent barrier, check remaining term and family status patent by patent.

Search assignee portfolios in Eureka

Map claim scope in the thinner IPC branches

Lamination, sheet-metal working and battery-related subclasses carry a fraction of the volume of the core alloy and treatment classes. A targeted claim chart there will show whether the gap is real white space or a single blocking patent.

Run an IPC-level claim chart in Eureka

Compare composition windows across top-cited patents

The most-cited prior art defines the compositional ranges the rest of the field designs around. Lining these up side by side clarifies where a new formulation would sit inside or outside existing claims.

Compare claims in Eureka
Source: Patsnap Eureka. Forward-looking reading of the same dataset. Derived from a Patsnap search on Aluminum Alloy Sheet and Extrusion Technology covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
FAQ

Common questions on aluminum alloy sheet and extrusion patents

Answers are grounded in the same dataset. Derived from a Patsnap search on Aluminum Alloy Sheet and Extrusion Technology covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP

Research Aluminum Alloy Sheet and Extrusion Technology in depth with Eureka

Go past this page: query the whole aluminum alloy sheet and extrusion technology corpus yourself, in your own scope.
Every answer comes back with patent numbers you can open.

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Disclaimer. This page is generated from Patsnap Eureka data drawn from a limited snapshot of global patent and scientific-literature records, and is provided for general information and reference only.

Patent data carries inherent limitations: recent filings (typically the most recent 18–24 months) are under-counted due to standard publication lag; counts may be reported at either a patent-family or a patent-record basis and are not always directly comparable; classification, applicant-name, and citation data may contain errors, duplicates, or omissions; and the underlying search query defines and constrains the scope shown. As a result, the analysis may be incomplete or inaccurate and may not reflect the full technology landscape.

Nothing on this page constitutes an exhaustive prior-art, novelty, freedom-to-operate, or validity search, nor does it constitute legal, financial, investment, or professional advice, and it should not be relied upon as such. Any patent, commercial, or strategic decision should be verified independently and reviewed with qualified patent, legal, and domain professionals. Patsnap makes no warranties, express or implied, as to the accuracy, completeness, or fitness for any particular purpose of the information presented.

Machine translation. Assignee and organisation names originally recorded in Chinese, Japanese or Korean have been rendered into English by an AI translation step so that the tables stay readable. These renderings are best-effort and may not match a company’s registered English name; the original name is what the underlying patent record carries, and it is what any Eureka query launched from this page uses.

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