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Battery Thermal Runaway Prevention Patents: Leaders & Trends 2026

Battery Thermal Runaway Prevention Patents: Leaders & Trends 2026
https://www.patsnap.com/resources/blog/rd-blog/battery-thermal-runaway-prevention-patent-landscape/ · Patsnap · data cut-off 2026-07-31 · downloaded from the live page
Patent Landscape · Batteries & Energy Storage
Battery Thermal Runaway Prevention Patents: Who Is Filing and Where the Claim Space Is Still Open
  • Filings peaked in 2023 at 344 and have since flattened toward the 2022 midpoint of 298, suggesting the core mitigation architectures are now largely staked out.
  • China receives 694 of the 1,744 families nearly four times the United States total of 305, making CNIPA the office to clear first for freedom-to-operate work.
  • Momentum is cooling even at the top with leading assignees like CATL and LG Energy Solution showing sharp year-on-year declines in the latest filing year rather than acceleration.
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1,744
Published Records
18%
Top-5 Share of All Records
+42%
Filing Growth 2021→2024
CN
Leading Jurisdiction

Filing growth compares 2021 (199 records) with 2024 (283) — a three-year span. 2024 is the most recent year we treat as complete: publication lags filing by roughly 18 months, so 2025 onwards are still filling in and any growth rate that ends there would understate the field. Top-5 share is the combined record count of the five largest assignees divided by all 1,744 records in scope (CR5), not by the ranked leaders only.

Published byPatsnap Research··7 min readSourced from Patsnap Eureka
Overview

What this landscape covers

This landscape tracks 1,744 patent families filed between 2017 and 2026 that combine thermal-runaway or battery-safety language with concrete mitigation hardware and chemistry: vent valves, propagation barriers, gas detection, flame retardants and cooling plates, all classified under the core battery IPC groups H01M50, H01M10 and H01M2200. The search deliberately pairs a safety-event term with a named mechanism, so it captures engineered countermeasures rather than every battery patent that mentions safety in passing.

Because publication lags filing by roughly eighteen months, the 2025 and 2026 counts in any trend chart are undercounts of true filing activity and should be read as provisional rather than as a genuine downturn.

Filings by year, 2017-2026
  1. 1LG ENERGY SOLUTION LTD96
  2. 2PROLOGIUM TECHNOLOGY CO LTD58
  3. 3CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED55
  4. 4ASPEN AEROGELS INC53
  5. 5PROLOGIUM HLDG INC47
  6. 6CONTEMPORARY AMPEREX TECHNOLOGY CO LTD42
  7. 7SAMSUNG SDI CO LTD40
  8. 8EVE ENERGY CO LTD39
  9. 9SVOLT ENERGY TECHNOLOGY CO LTD39
  10. 10ELKEM SILICONES USA CORP28
Source: Patsnap Eureka. Assignee ranking and totals. Derived from a Patsnap search on Battery Thermal Runaway Prevention covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP

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The Data

Filing trend and technology composition

Two views matter here: how filing volume has moved year over year, and which adjacent IPC subclasses the same applicants are reaching into when they patent thermal runaway countermeasures.

A decade of uneven growth, now flattening

Annual filings rose from 23 in 2017 to a peak of 344 in 2023, then held near the 2022 level of 298 rather than continuing to climb — a pattern more consistent with a maturing claim landscape than with a technology still in its early growth phase.

A decade of uneven growth, now flattening010020030040023201720182019202020212022344202320242025252026Most recent year is partial — publication lag means later filings are not yet visible.

Safety claims lean on fire-fighting and polymer science

Beyond the core H01M battery classes, A62C fire-fighting technology appears in 241 records and B60L electric vehicle propulsion in 94, with a further cluster of polymer and additive classes (B32B, C08K, C09K, C08J, C08L) each in the tens of records — evidence that flame-retardant material science and laminate barrier design are treated as extensions of the same filing programs rather than separate fields.

Safety claims lean on fire-fighting and polymer scienceH01M · Batteries, cells & fuel cells1,744100.0%A62C · Fire-fighting24113.8%B60L · Electric vehicle propulsion945.4%B32B · Layered products & laminates704.0%C08K · Use of additives in polymers573.3%C09K · Materials for misc. applicatio…472.7%C08J · Polymer processing & solutions452.6%C08L · Polymer compositions382.2%Other40723.3%

Shares are the percentage of the 1,744 records in scope. A patent can carry several IPC classes, so the shares add up to more than 100%.

Source: Patsnap Eureka. Filing trend and technology composition. Derived from a Patsnap search on Battery Thermal Runaway Prevention covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.

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Key Patents

The most-cited prior art in this space

Representative Filing
US20170125759A12017-05-04

Methods for preventing or containing thermal runaway in a battery pack

NAVITAS SYSTEMS, LLC

Processes for preventing or containing a thermal runaway event in a battery cell are provided that include localizing an effective amount of a thermally decomposable flame retardant to a target site on a cell or battery, where the flame retardant is localized so as not to coat the entire cell or large portions of the cell. Targeted localization of flame retardant material improves cell safety by preventing thermal runaway under adverse operating conditions.Filed by Navitas Systems, LLC, published 2017-05-04 as US20170125759A1.

US20170125759A1 — patent drawing 1US20170125759A1 — patent drawing 2
View full record
Highest-citation records
#Publication no.Patent titleCitations
1JP2018206605AThermal runaway prevention sheet342
2US20150221914A1Intumescent Battery Housing135
3US20170214103A1Lithium Ion Battery With Thermal Runaway Protection134
4US20150064514A1Portable electrical energy storage device with thermal runaway mitigation125
5US20050031963A1Electrolyte solvent for improving safety of battery and lithium secondary battery comprising the same93
6US20180223070A1Secondary battery pack with improved thermal management92
7US20180309107A1Insulation barrier for electrochemical battery and electrochemical battery including same70
8US20130108897A1Method For Thermal Management And Mitigation Of Thermal Propagation For Batteries Using A Graphene Coated Pol…67
9US20140342195A1Fluid-cooled battery module containing battery cells58
10CN110911772A一种动力锂离子电池热失控早期预警方法57

Citation counts are measured within the searched corpus and skew toward older filings that have had more years to accumulate citations; treat them as a signal of influence on later filers, not as a ranking of current commercial relevance.

Patent titles are shown in the language they were filed in, not translated, so that each record stays verifiable against the original filing — a translated title will not match in Eureka or in any national register. Each row carries its publication number; clicking a row searches Eureka by that number.

Source: Patsnap Eureka. Citation counts and representative records. Derived from a Patsnap search on Battery Thermal Runaway Prevention covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
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Insights

What the numbers say about where this field stands

Reading filing volume, geography and citation data together points to a field with settled core architectures and a filing base that is now consolidating rather than expanding.

Filing Trend
344 in 2023
peak year

Growth has plateaued since the 2023 peak

Filings climbed steadily from 23 in 2017 to 344 in 2023 before settling back near the 2022 level of 298. That plateau, not the raw 2026 figure, is the more reliable read given publication lag.

2017-2026 filing trend
Geography
694 in China
vs 305 in the US

CNIPA is the dominant receiving office

China accounts for 694 of the 1,744 families, more than double the EPO's 327 and over twice the US total of 305. Any clearance search that skips Chinese filings misses the largest single block of prior art.

Receiving-office distribution
Technology Mix
241 records
in A62C fire-fighting

Fire-fighting classification is a major adjacent cluster

241 records carry an A62C fire-fighting classification alongside their core battery classification, confirming that vent, suppression and flame-retardant hardware are patented as fire-safety engineering as much as battery engineering.

IPC composition
Momentum
-80% YoY
for CATL

Leading filers are pulling back, not accelerating

Several of the most active historical assignees, including CATL and Samsung SDI, show sharp year-on-year declines in the latest filing year. That is consistent with a plateauing trend rather than a race to file more.

Recent-year assignee momentum
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Source: Patsnap Eureka. Co-assignee relationships and derived observations. Derived from a Patsnap search on Battery Thermal Runaway Prevention covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
Players

Who holds the claim space

Filing activity concentrates among a small group of battery cell and pack manufacturers, with a long tail of single- or few-filing entrants. Co-assignee filings are rare — only eight pairs appear across the whole dataset — and the strongest pairing links two related Prologium entities, suggesting most safety IP here is developed in-house rather than through joint filing arrangements.

Concentration
8 co-assignee pairs
across 1,744 families

Safety IP is mostly developed solo

Only eight co-assignee pairs appear in the dataset, the strongest linking Prologium's operating and holding entities at 45 shared filings. Cross-company joint filings are the exception, not the norm, in this field.

Co-assignee pairs
Momentum
-100% YoY
for Prologium and Samsung SDI

Several top historical filers went to zero

Prologium Technology and Samsung SDI both show zero filings in the latest year, a -100% year-on-year drop from prior activity. That does not necessarily mean disengagement; it may reflect the publication lag on very recent filings.

Recent-year assignee momentum
Geography
124 via WIPO/PCT
international filings

PCT use signals selective globalisation

124 families were filed via the WIPO/PCT route, a meaningful minority alongside direct China, EPO and US filings. That points to a subset of applicants deliberately pursuing multi-jurisdiction protection rather than relying on a single home market.

Receiving-office distribution
🔍
Under-claimed sub-areas worth a second look
Branches with comparatively thin filing density inside this IPC set, based on the technology composition breakdown.
Early-stage gas-detection sensor placementCooling-plate integration with propagation barriersPolymer additive flame retardants (C08K/C08L)Intumescent housing laminates (B32B)Cell-to-pack venting coordination
Rank all filers by momentum →
Recent-year filing momentum by assignee
AssigneeRecent yearYoY
LG Energy Solution, Ltd.1-50%
Contemporary Amperex Technology Co., Ltd. (CATL)1-80%
Prologium Technology Co., Ltd.0-100%
Aspen Aerogels, Inc.0
Prologium Holding Co., Ltd.0
Samsung SDI Co., Ltd.0-100%
SVOLT Energy Technology Co., Ltd.0-100%
EVE Energy Co., Ltd.0-100%
Source: Patsnap Eureka. Assignee-level momentum. Derived from a Patsnap search on Battery Thermal Runaway Prevention covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
What's Next

Where to take this research

The dataset points to specific next steps depending on whether the goal is freedom-to-operate, competitive tracking or identifying open claim space.

Run a freedom-to-operate check against China filings

With 694 of 1,744 families filed in China, a clearance search limited to EPO and US prior art will miss the largest single block of relevant patents in this field.

Explore with Patsnap Eureka →

Track assignee momentum, not just historical volume

Several historically dominant filers show sharp year-on-year declines; watching who is still filing in the most recent (partial) year is a better signal of active competitive intent than cumulative totals.

Explore with Patsnap Eureka →

Probe the under-claimed polymer and laminate branches

Flame-retardant additive and laminate barrier classes carry far fewer records than the core H01M classes, which may leave room for defensible claims outside the most contested venting and detection hardware.

Explore with Patsnap Eureka →
Source: Patsnap Eureka. Forward-looking reading of the same dataset. Derived from a Patsnap search on Battery Thermal Runaway Prevention covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
FAQ

Common questions about this landscape

Answers are grounded in the same dataset. Derived from a Patsnap search on Battery Thermal Runaway Prevention covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP

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Disclaimer. This page is generated from Patsnap Eureka data drawn from a limited snapshot of global patent and scientific-literature records, and is provided for general information and reference only.

Patent data carries inherent limitations: recent filings (typically the most recent 18–24 months) are under-counted due to standard publication lag; counts may be reported at either a patent-family or a patent-record basis and are not always directly comparable; classification, applicant-name, and citation data may contain errors, duplicates, or omissions; and the underlying search query defines and constrains the scope shown. As a result, the analysis may be incomplete or inaccurate and may not reflect the full technology landscape.

Nothing on this page constitutes an exhaustive prior-art, novelty, freedom-to-operate, or validity search, nor does it constitute legal, financial, investment, or professional advice, and it should not be relied upon as such. Any patent, commercial, or strategic decision should be verified independently and reviewed with qualified patent, legal, and domain professionals. Patsnap makes no warranties, express or implied, as to the accuracy, completeness, or fitness for any particular purpose of the information presented.

Machine translation. Assignee and organisation names originally recorded in Chinese, Japanese or Korean have been rendered into English by an AI translation step so that the tables stay readable. These renderings are best-effort and may not match a company’s registered English name; the original name is what the underlying patent record carries, and it is what any Eureka query launched from this page uses.

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