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Conveyor and Sortation Patents: Who Leads, Where Filing Peaked 2026

Conveyor and Sortation Patents: Who Leads, Where Filing Peaked 2026
https://www.patsnap.com/resources/blog/rd-blog/conveyor-and-sortation-systems-patent-landscape/ · Patsnap · data cut-off 2026-07-31 · downloaded from the live page
Patent Landscape · Material Handling & Warehousing
Conveyor and Sortation Systems Patents: Where Filing Has Concentrated and Stalled
  • Filing peaked in 2022 at 35 records and has declined every year since, with 2026 sitting at a partial count of 1 — a sign the core mechanical claim space may already be occupied.
  • B65G conveying mechanics dominate at 346 of 360 records while control systems (G05B, 38), robotics (B25J, 23) and sensor-integrated analysis (G01N, 12) remain comparatively thin adjacent branches.
  • The oldest, most-cited patent still leads by a wide margin US6401936B1's divert apparatus claim carries 308 citations, nearly four times the next tier of foundational singulation and modular-conveyor patents.
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360
Published Records
41%
Top-5 Share of All Records
-58%
Filing Growth 2021→2024
US
Leading Jurisdiction

Filing growth compares 2021 (26 records) with 2024 (11) — a three-year span. 2024 is the most recent year we treat as complete: publication lags filing by roughly 18 months, so 2025 onwards are still filling in and any growth rate that ends there would understate the field. Top-5 share is the combined record count of the five largest assignees divided by all 360 records in scope (CR5), not by the ranked leaders only.

Published byPatsnap Research··7 min readSourced from Patsnap Eureka
Landscape Overview

A mature mechanical core with thin adjacent branches

This dataset covers 360 patent families published between 2015 and mid-2026, drawn from filings that combine conveyor or sortation system claims with language around throughput, singulation, gentle handling, energy efficiency or modular layout. Filing activity rose through the late 2010s, peaked at 35 records in 2022, and has declined since — a pattern that should be read alongside the roughly 18-month gap between filing and publication, which always makes the most recent year look thinner than it will eventually prove to be.

The technology composition is heavily weighted toward core conveying mechanics: B65G accounts for 346 of the records, dwarfing postal and object sorting (B07C, 51), control systems (G05B, 38) and robotics (B25J, 23). Analysis-and-testing (G01N), business-process (G06Q), digital-processing (G06F) and centrifuge-related (B04B) subclasses each sit in single or low double digits, marking the branches least occupied by existing claims.

Filing trend and IPC composition, 2017–2026
  1. 1INTELLIGRATED HEADQUARTERS LLC49
  2. 2DEMATIC CORP40
  3. 3FORTNA SYSTEMS INC24
  4. 4UNITED PARCEL SERVICE OF AMERICAN INC18
  5. 5FIVES INTRALOGISTICS CORP17
  6. 6SIEMENS AG14
  7. 7INSIGHT AUTOMATION INC9
  8. 8MATERIAL HANDLING SYSTEMS INC9
  9. 9LAITRAM LLC9
  10. 10WALMART APOLLO LLC8
Source: Patsnap Eureka. Assignee ranking and totals. Derived from a Patsnap search on Conveyor and Sortation Systems covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP

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Filing Activity

Filing trends and technology composition

Filing volume in this corpus rose through the late 2010s, peaked in 2022, and has not returned to that level since — a pattern worth reading against the roughly 18-month lag between filing and publication, which understates the most recent year in any such trend.

A peak in 2022, then a pull-back

Filings climbed from 4 in 2017 toward a peak of 35 in 2022, then eased off through to a partial 2026 count of 1. That shape points to a technology whose core mechanical claim space filled up in the early 2020s rather than one still accelerating.

A peak in 2022, then a pull-back01020304042017201820192020202135202220232024202512026Most recent year is partial — publication lag means later filings are not yet visible.

Conveying mechanics dominate, control and robotics trail

B65G (conveying and material handling) accounts for the large majority of records at 346, with B07C (postal and object sorting) a distant second at 51. G05B control systems (38) and B25J manipulators (23) show that automation and robotics overlays exist but remain a minority share of the claim space; G01N, G06Q, G06F and B04B are each in single or low double digits, marking thinner-claimed adjacent branches.

Conveying mechanics dominate, control and robotics trailB65G · Conveying & material handling34696.1%B07C · Postal & object sorting5114.2%G05B · Control & regulating systems3810.6%B25J · Manipulators & robots236.4%G01N · Material analysis & testing123.3%G06Q · Business, commerce & admin dat…113.1%G06F · Electric digital data processi…92.5%B04B · Centrifuges51.4%Other4412.2%

Shares are the percentage of the 360 records in scope. A patent can carry several IPC classes, so the shares add up to more than 100%.

Source: Patsnap Eureka. Filing trend and technology composition. Derived from a Patsnap search on Conveyor and Sortation Systems covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.

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Foundational Claims

The patents other filings had to work around

Representative Filing
US20210101752A12021-04-08

Singulation conveyor system with rollers of different roller cross-sectional profiles

INTELLIGRATED HEADQUARTERS, LLC

A singulation conveyor built from multiple rollers, including a first and second roller of differing cross-sectional profile — one defined by a sleeve mounted around the roller circumference with a dowel positioned between sleeve and roller. The differing profiles create the mechanical differential used to separate items along the line.Filed by Intelligrated Headquarters, LLC, 2021-04-08 — illustrates how recent refinements layer structural detail on top of decades-old divert and accumulator mechanics.

US20210101752A1 — patent drawing 1US20210101752A1 — patent drawing 2
View full filing
Most-cited records in this corpus
#Publication no.Patent titleCitations
1US6401936B1Divert apparatus for conveyor system308
2US6701214B1Driver board control system for modular conveyer with address-based network for inter-conveyor communication82
3US6629018B2Selective advance intelligent singulator78
4US6193054B1Modular accumulator conveyor system78
5US20090000912A1Method and Apparatus for Non-Linear Unit-Level Sortation in Order Fulfillment Processes74
6US7035714B2Integrated conveyor bed74
7US6056106AConveyor system for clinical test apparatus72
8US6827202B2Methods and apparatus for controlling conveyor zones65
9WO2016033172A1Robotic carton unloader64
10US6609607B2Article separation conveyor63

Ranked by citation count within the searched dataset; older filings accumulate citations simply by being available longer, so treat this as a map of influence rather than a current leaderboard.

Each row carries its publication number; clicking a row searches Eureka by that number.

Source: Patsnap Eureka. Citation counts and representative records. Derived from a Patsnap search on Conveyor and Sortation Systems covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
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Signal Check

What the filing pattern says about this field

Three figures in this dataset matter more than the raw counts: where citations concentrate, how thin the adjacent IPC branches are, and how flat recent-year momentum looks across the named assignees.

Citation concentration
308 citations
US6401936B1

Influence sits with one foundational filing

The divert apparatus patent's citation count is nearly four times the next-highest record in this corpus. That gap suggests the mechanical divert concept became a reference point that most later singulation and sortation claims had to work around or build on.

Citation leaders skew older — read as influence, not current relevance.
IPC spread
346 vs 12
B65G vs G01N records

Conveying mechanics crowd out sensor integration

Core conveying claims outnumber material-analysis claims by close to thirty to one in this corpus, even though both subclasses appear in the same search. That imbalance points to comparatively open claim space where in-line sensing meets mechanical sortation.

Thin subclasses are not proof of low value — often the opposite.
Filing momentum
0 in latest year
Across six named assignees

Major integrators show no fresh filings

Intelligrated, Dematic, Fortna, Siemens, UPS and Vanderlande each show zero recorded filings in the most recent tracked year. Combined with the 2022 peak, this points to portfolios that are largely defended rather than still being built out.

Recency is understated by publication lag — treat zero as provisional.
Eureka AI Agent
Looking for what nobody has claimed yet?

Eureka can read the same corpus for gaps instead of for coverage: under-claimed branches adjacent to conveyor and sortation systems, with the prior art for and against each one.

Find the white space →
Source: Patsnap Eureka. Co-assignee relationships and derived observations. Derived from a Patsnap search on Conveyor and Sortation Systems covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
Assignee Landscape

Who holds the ground, and where it has gone quiet

Filing in this space concentrates among a small set of material-handling integrators and logistics operators, several of whom show no new filings in the most recent tracked year — consistent with a field where the mechanical core is largely staked out and defended rather than still being actively expanded.

Concentration
10 co-assignee pairs
across 360 families

Collaboration is limited and inventor-driven

The strongest co-assignee links pair a corporate assignee with named individual inventors rather than joint corporate filings, and the pair counts themselves are low. That points to a field where portfolios are built in-house rather than through cross-company joint development.

Low pair counts suggest limited formal co-filing activity.
Momentum
0 in latest year
for six named assignees

Major integrators show flat recent activity

Intelligrated, Dematic, Fortna, Siemens, UPS and Vanderlande all register zero filings in the latest tracked year, with Siemens specifically flagged at -100% year-on-year. This is consistent with the broader 2022 filing peak rather than a sign any one of these firms has exited the space.

Zero-filing years can still reflect publication lag, not withdrawal.
Jurisdiction reach
180 US filings
of 360 total records

US filing leads by a wide margin

Half the dataset's records were filed through the United States, with EPO (63), WIPO PCT (33), Canada (32) and Australia (17) forming the next tier. That spread marks the US as the primary freedom-to-operate check for most new entrants in this field.

Multi-office filing patterns often signal the highest-value families.
🔍
Under-claimed sub-areas worth checking before filing
These branches carry a fraction of the record density of core conveying mechanics, based on the IPC composition in this dataset.
In-line sensor-integrated quality checksRoller/belt geometry combined with real-time divert logicSoftware-layer throughput and fault predictionCentrifuge-adjacent sortation handlingVision-guided timing-gap singulation
Rank all filers by momentum →
Recent-year filing momentum by assignee
AssigneeRecent yearYoY
Intelligrated Headquarters, LLC0
Dematic Corp.0
Fortna Systems Inc.0
Siemens AG0-100%
United Parcel Service of America, Inc. (UPS)0
Vanderlande Industries0
Laitram, L.L.C.0
Rockwell Automation Technologies, Inc.0
Source: Patsnap Eureka. Assignee-level momentum. Derived from a Patsnap search on Conveyor and Sortation Systems covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
Next Steps

Where to take this analysis next

The filing trend and IPC composition point to a mature mechanical core with specific thin branches. The next steps depend on whether you are filing, defending, or scouting for acquisition targets.

Check freedom-to-operate against the citation leaders

Before filing a new singulation or divert mechanism, run the oldest, most-cited records in this corpus against your claim draft — their structural language has already been tested against decades of subsequent filings.

Run a claim comparison in Eureka

Scope a filing in the under-claimed branches

Sensor-integrated in-line checks and software-layer throughput claims sit in far thinner IPC territory than core conveying mechanics, and may offer cleaner claim space for a first mover.

Explore white space in Eureka
Source: Patsnap Eureka. Forward-looking reading of the same dataset. Derived from a Patsnap search on Conveyor and Sortation Systems covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
FAQ

Frequently asked questions

Answers are grounded in the same dataset. Derived from a Patsnap search on Conveyor and Sortation Systems covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP

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Disclaimer. This page is generated from Patsnap Eureka data drawn from a limited snapshot of global patent and scientific-literature records, and is provided for general information and reference only.

Patent data carries inherent limitations: recent filings (typically the most recent 18–24 months) are under-counted due to standard publication lag; counts may be reported at either a patent-family or a patent-record basis and are not always directly comparable; classification, applicant-name, and citation data may contain errors, duplicates, or omissions; and the underlying search query defines and constrains the scope shown. As a result, the analysis may be incomplete or inaccurate and may not reflect the full technology landscape.

Nothing on this page constitutes an exhaustive prior-art, novelty, freedom-to-operate, or validity search, nor does it constitute legal, financial, investment, or professional advice, and it should not be relied upon as such. Any patent, commercial, or strategic decision should be verified independently and reviewed with qualified patent, legal, and domain professionals. Patsnap makes no warranties, express or implied, as to the accuracy, completeness, or fitness for any particular purpose of the information presented.

Machine translation. Assignee and organisation names originally recorded in Chinese, Japanese or Korean have been rendered into English by an AI translation step so that the tables stay readable. These renderings are best-effort and may not match a company’s registered English name; the original name is what the underlying patent record carries, and it is what any Eureka query launched from this page uses.

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