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Nickel Cobalt Separation Patents: Who Leads, Where the Gaps Are 2026

Nickel Cobalt Separation Patents: Who Leads, Where the Gaps Are 2026
https://www.patsnap.com/resources/blog/rd-blog/critical-mineral-refining-and-separation-nickel-cobalt-separation-patent-landscape-patent-landscape/ · Patsnap · data cut-off 2026-07-31 · downloaded from the live page
Critical-Mineral Refining & Separation
Nickel Cobalt Separation Patents: Mapping the Field Through 2026
Get a prior-art report on your approach
691
Published Records
30%
Top-5 Share of All Records
-21%
Filing Growth 2021→2024
US
Leading Jurisdiction

Filing growth compares 2021 (14 records) with 2024 (11) — a three-year span. 2024 is the most recent year we treat as complete: publication lags filing by roughly 18 months, so 2025 onwards are still filling in and any growth rate that ends there would understate the field. Top-5 share is the combined record count of the five largest assignees divided by all 691 records in scope (CR5), not by the ranked leaders only.

Published byPatsnap Research··7 min readSourced from Patsnap Eureka
Field Overview

What the nickel-cobalt separation patent record actually contains

Nickel and cobalt travel together through most sulphide and laterite ore bodies, and separating them cleanly is the step that determines whether a refiner can sell battery-grade output. The 691 records in this dataset span 2015 through mid-2026 and cluster heavily under C22B, the metal extraction and refining subclass, with a meaningfully smaller share in C01G compound chemistry and B01D separation processes. That skew matters: most filers are protecting extraction and recovery process claims, not the narrower physical or chemical separation mechanisms downstream of extraction.

Receiving-office data shows the United States, Australia, Europe and Canada as the leading jurisdictions, with WIPO PCT and China trailing — a pattern consistent with a field whose earliest commercial activity (Sherritt, Inco, Queensland-linked laterite processing) sat in Commonwealth mining jurisdictions before battery-driven demand pulled in broader filing.

Filing activity and technology composition, 2015-2026
  1. 1SUMITOMO METAL MINING CO LTD124
  2. 2COMMONWEALTH SCI & IND RES ORG24
  3. 3THE UNIVERSITY OF QUEENSLAND22
  4. 4SHERRITT INC20
  5. 5GTE PRODS CORP18
  6. 6BOTREE CYCLING SCI &TECH CO LTD14
  7. 7BHP BILLITON SSM TECH PTY LTD14
  8. 8INCO LTD14
  9. 9JAGUAR NICKEL INC13
  10. 10DEEPSEA VENTURES INC12
Source: Patsnap Eureka. Assignee ranking and totals. Derived from a Patsnap search on Critical-Mineral Refining & Separation: Nickel Cobalt Separation Patent Landscape covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP

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The Numbers

Filing trend and technology composition

Two views of the same 691-record set: how filing volume has moved year over year, and which IPC subclasses carry the claim density.

Filing trend, 2017-2026

Filings rose from 13 in 2017 to a peak of 27 in 2022, then eased to 11 by 2024 — a 21% decline over that three-year span. 2025 and 2026 figures (7 in the latest year) are understated by publication lag and should not be read as a fresh drop-off.

Filing trend, 2017-202608152330132017201820192020202127202220232024202572026Most recent year is partial — publication lag means later filings are not yet visible.

Technology composition by IPC subclass

C22B (metal extraction & refining) appears in 87.1% of the 691 records, far ahead of C01G compounds (27.2%) and B01D separation processes (9.7%). Because records can carry multiple IPC codes, these shares sum past 100% and should be read as claim-density signals, not a partition of the field.

Technology composition by IPC subclassC22B · Metal extraction & refining60287.1%C01G · Compounds of other metals18827.2%B01D · Separation processes (filtrati…679.7%H01M · Batteries, cells & fuel cells375.4%C01F · Alkaline-earth, Al & rare-eart…365.2%B22F · Powder metallurgy243.5%C25C · Electrolytic metal production233.3%B01J · Chemical/physical processes & …223.2%Other12117.5%

Shares are the percentage of the 691 records in scope. A patent can carry several IPC classes, so the shares add up to more than 100%.

Source: Patsnap Eureka. Filing trend and technology composition. Derived from a Patsnap search on Critical-Mineral Refining & Separation: Nickel Cobalt Separation Patent Landscape covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.

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Prior Art

Foundational filings and what they still cover

Representative Early Filing
CA655716A1963-01-08

CA655716A — Separation of Nickel and Cobalt (Union Carbide Corporation, 1963-01-08)

UNION CARBIDE CORPORATION

One of the earliest documented filings in this dataset addressing nickel-cobalt separation directly, filed by Union Carbide decades before the current battery-driven filing wave began.Its priority date predates the modern citation cluster, which is itself topped by a 2011-era sulphuric-acid recovery filing cited 104 times.

View full record
Most-cited records in the corpus
#Publication no.Patent titleCitations
1US20110135547A1Method for recovering nickel from sulfuric acid aqueous solution104
2US20040228783A1Process for the recovery of value metals from material containing base metal oxides77
3US4240886AElectrowinning using fluidized bed apparatus75
4US4042664AMethod for separating metal constituents from ocean floor nodules73
5US4861565AMethod of separately recovering metal values of petroleum refining catalyst72
6US6171564B1Process for extraction of metal from an ore or concentrate containing nickel and/or cobalt67
7WO2003093517A1Atmospheric pressure leach process for lateritic nickel ore61
8US20050265910A1Hydrometallurgical process of nickel oxide ore59
9US4900522ASeparation of nickel and cobalt from sulfate solutions by solvent extraction55
10CN101463427A一种从钴白合金中回收有价金属的方法52

Citation counts inside a searched corpus favour older filings; treat this table as a map of influence on later drafting, not a ranking of current technical importance.

Patent titles are shown in the language they were filed in, not translated, so that each record stays verifiable against the original filing — a translated title will not match in Eureka or in any national register. Each row carries its publication number; clicking a row searches Eureka by that number.

Source: Patsnap Eureka. Citation counts and representative records. Derived from a Patsnap search on Critical-Mineral Refining & Separation: Nickel Cobalt Separation Patent Landscape covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
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Analysis

What the filing pattern tells a strategy team

Three read-throughs from the concentration, composition and citation data that matter for deciding where to file and where to watch.

Concentration
30.1% of 691 records
held by top 5 assignees

Leadership is real but not exclusionary

The leader holds 124 records and fifth place holds 18 — a steep drop-off inside the top tier, then a long tail of smaller filers. That gap between first place and the rest suggests one or two incumbents set the technical baseline while everyone else files around specific process steps.

Top 10 combined: 39.8% of 691 records
Technology skew
87.1% vs 9.7%
C22B extraction vs B01D separation

Extraction claims crowd out separation-mechanism claims

Nearly nine in ten records touch C22B extraction and refining, while genuine separation-process claims under B01D sit under one in ten. That gap is the clearest sign of where the field's name outruns its actual claim density.

B01J catalysis-based routes: 3.2% of records
Momentum
27 → 11
2022 peak vs 2024

The wave has crested, recent years are still filling in

Filing peaked in 2022 and had eased to 11 by 2024, a 21% decline over that span. Because publication lags filing by roughly 18 months, 2025-2026 counts will rise as records catch up — the honest read is a plateau after a battery-driven surge, not a confirmed retreat.

2017 baseline: 13 records
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Source: Patsnap Eureka. Co-assignee relationships and derived observations. Derived from a Patsnap search on Critical-Mineral Refining & Separation: Nickel Cobalt Separation Patent Landscape covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
Next Steps

Turning this landscape into a filing or freedom-to-operate decision

The dataset shows where claim density sits; deciding what to do with that reading depends on the specific process route and jurisdiction a team is working in.

Check freedom to operate against the dense clusters

C22B extraction claims cover 87.1% of records — before drafting a new extraction-route claim, check it against that density rather than assuming open space.

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Test the under-claimed branches for a real opening

Membrane-based and catalytic separation routes show materially lower filing density than extraction generally, but low density is not the same as no prior art — verify claim-by-claim.

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Track the leading assignee's recent activity directly

A record count that dwarfs the field combined with zero filings in the latest year is worth confirming against that company's current public filings, not just this dataset's lag.

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Source: Patsnap Eureka. Forward-looking reading of the same dataset. Derived from a Patsnap search on Critical-Mineral Refining & Separation: Nickel Cobalt Separation Patent Landscape covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
FAQ

Common questions on nickel-cobalt separation patents

Answers are grounded in the same dataset. Derived from a Patsnap search on Critical-Mineral Refining & Separation: Nickel Cobalt Separation Patent Landscape covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP

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Disclaimer. This page is generated from Patsnap Eureka data drawn from a limited snapshot of global patent and scientific-literature records, and is provided for general information and reference only.

Patent data carries inherent limitations: recent filings (typically the most recent 18–24 months) are under-counted due to standard publication lag; counts may be reported at either a patent-family or a patent-record basis and are not always directly comparable; classification, applicant-name, and citation data may contain errors, duplicates, or omissions; and the underlying search query defines and constrains the scope shown. As a result, the analysis may be incomplete or inaccurate and may not reflect the full technology landscape.

Nothing on this page constitutes an exhaustive prior-art, novelty, freedom-to-operate, or validity search, nor does it constitute legal, financial, investment, or professional advice, and it should not be relied upon as such. Any patent, commercial, or strategic decision should be verified independently and reviewed with qualified patent, legal, and domain professionals. Patsnap makes no warranties, express or implied, as to the accuracy, completeness, or fitness for any particular purpose of the information presented.

Machine translation. Assignee and organisation names originally recorded in Chinese, Japanese or Korean have been rendered into English by an AI translation step so that the tables stay readable. These renderings are best-effort and may not match a company’s registered English name; the original name is what the underlying patent record carries, and it is what any Eureka query launched from this page uses.

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