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Crude Oil Dehydration and Desalting Patents: Leaders, Trends 2026

Crude Oil Dehydration and Desalting Patents: Leaders, Trends 2026
https://www.patsnap.com/resources/blog/rd-blog/crude-oil-dehydration-and-desalting-patent-landscape/ · Patsnap · data cut-off 2026-07-31 · downloaded from the live page
Patent Landscape · Surface Facilities & Separation
Crude Oil Dehydration and Desalting Patents
  • A single leader, then a steep drop-off. the top-ranked assignee holds 12 records against a fifth-place holder of just 1, across only 8 ranked companies in this dataset.
  • Filing peaked in 2021 at 6 records and fell to 0 by 2024 — a complete-year comparison, since 2025-26 filings are still being published.
  • C10G and B01D dominate the claim space at 85.3% and 73.5% of the 34 records respectively, leaving control-system and analytical classes comparatively open.
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34
Published Records
-100%
Filing Growth 2021→2024
US
Leading Jurisdiction
8
Active Filers Ranked

Filing growth compares 2021 (6 records) with 2024 (0) — a three-year span. 2024 is the most recent year we treat as complete: publication lags filing by roughly 18 months, so 2025 onwards are still filling in and any growth rate that ends there would understate the field.

Published byPatsnap Research··7 min readSourced from Patsnap Eureka
Overview

What this landscape covers

Crude oil dehydration and desalting sits at the boundary of separation engineering and refinery feed conditioning: electrostatic coalescers, demulsifier injection strategies and wash-water ratio control all aim at the same problem — pulling water, salt and tight emulsions out of crude before it damages downstream equipment. This dataset draws on 34 published records matched against dehydration, desalting and coalescer terms cross-referenced with process-control language such as electric field gradient and residual salt content.

The scope is narrow by design: it isolates the surface-facilities separation step rather than the broader upstream production or refining literature, so the counts below should be read as a slice of a niche, not a market-wide census.

Records in scope, 2015–2026
  1. 1National Tank Company12
  2. 2Saudi Arabian Oil Company (Saudi Aramco)11
  3. 3ExxonMobil Technology and Engineering Company6
  4. 4Indian Institute of Technology Bombay2
  5. 5Aramco Services Company1
  6. 6China University of Petroleum (East China)1
  7. 7ORYX ENERGY CO1
  8. 8HART PAUL ROBERT1
Source: Patsnap Eureka. Assignee ranking and totals. Derived from a Patsnap search on Crude Oil Dehydration and Desalting covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP

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The Data

Filing trend and technology composition

Two views of the same 34-record set: when the filings happened, and which IPC subclasses they touch. Because a single record can carry several classes, the composition shares add up to more than the record total.

Filing activity by year

Activity rose to a peak of 6 records in 2021, then fell to 0 by 2024 — the last year that can be read as complete. 2025 and 2026 are still filling in as publication catches up with filing, so read the tail as incomplete rather than as a decline.

Filing activity by year023560201720182019202062021202220232024202512026Most recent year is partial — publication lag means later filings are not yet visible.

IPC subclass distribution

C10G (hydrocarbon oils & refining) and B01D (separation processes) anchor the field at 85.3% and 73.5% of records. Chemical/physical processing (B01J, 32.4%) and water treatment (C02F, 20.6%) trail well behind, and control, analysis and measurement classes — G05D, G01N, G01R — each sit under 15%, marking where claim density is thin.

IPC subclass distributionC10G · Hydrocarbon oils & refining2985.3%B01D · Separation processes (filtrati…2573.5%B01J · Chemical/physical processes & …1132.4%C02F · Water & wastewater treatment720.6%G05D · Control of non-electric variab…514.7%G01N · Material analysis & testing411.8%G01R · Electric & magnetic measurement411.8%B01F · Mixing & stirring12.9%Other25.9%

Shares are the percentage of the 34 records in scope. A patent can carry several IPC classes, so the shares add up to more than 100%.

Source: Patsnap Eureka. Filing trend and technology composition. Derived from a Patsnap search on Crude Oil Dehydration and Desalting covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.

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Key Patents

The most-cited records and a representative filing

Representative Filing
WO2022251082A12022-12-01

WO2022251082A1 — Process control systems and methods for simultaneous crude oil dehydration, desalting, sweetening, and stabilization with indirect recycle heating

SAUDI ARABIAN OIL COMPANY

Systems and methods for crude oil separations including degassing, dewatering, desalting, and stabilization, including separating crude oil into off-gas and partially degassed output; compressing the off-gas for indirect heating of that output; further indirect heating with compressed low-pressure gas; direct mixing with compressed atmospheric-pressure gas; and separating a low-pressure gas stream for reuse in heating.Abstract trimmed to the portion covering the core process steps.

WO2022251082A1 — patent drawing 1WO2022251082A1 — patent drawing 2
View full filing
Most-cited records in this dataset
#Publication no.Patent titleCitations
1US4737265AWater based demulsifier formulation and process for its use in dewatering and desalting crude hydrocarbon oils122
2US6860979B2Dual frequency electrostatic coalescence92
3US4551239AWater based demulsifier formulation and process for its use in dewatering and desalting crude hydrocarbon oils69
4US5353237ASystem for increasing efficiency of chemical treatment52
5US20040094421A1Dual frequency electrostatic coalescence26
6WO2004014512A2Dual frequency electrostatic coalescence14
7US20220380688A1Process control systems and methods for simultaneous crude oil dehydration, desalting, sweetening, and stabil…10
8US20220380687A1Process control systems and methods for simultaneous crude oil dehydration, desalting, sweetening, and stabil…8
9EP0174399A1Water based demulsifier formulation and process for its use in dewatering and desalting crude hydrocarbon oils7
10US20220402781A1Conserving fresh wash water in crude oil desalting and control using forward osmosis and desalter advanced co…5

Citation counts inside a searched corpus favour older filings — treat this table as a signal of influence on later work, not a ranking of current commercial importance.

Each row carries its publication number; clicking a row searches Eureka by that number.

Source: Patsnap Eureka. Citation counts and representative records. Derived from a Patsnap search on Crude Oil Dehydration and Desalting covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
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Insights

What the numbers mean for a filing decision

Three read-throughs of the same evidence, aimed at where to file and where not to.

Concentration
12 vs 1
leader vs fifth place

One assignee dominates a short ranked list

Only 8 companies appear in the assignee ranking at all, and the leader's 12 records dwarf the fifth-place holder's single filing. That gap says the core coalescer and demulsifier claim space is occupied by one player, not that the field itself is crowded.

Ranking covers 8 companies, not a top-50 or top-100 list.
Filing momentum
6 → 0
2021 peak to 2024

Activity peaked in 2021 and dropped to zero by 2024

The -100% swing from 2021's peak of 6 to 2024's 0 is a genuine complete-year comparison. It should not be read as the field cooling permanently — publication lag means 2025 and 2026 figures are still incomplete and will revise upward.

2024 is the most recent year treated as complete.
Claim density
85.3% / 73.5%
C10G / B01D share of records

Core refining and separation classes are saturated

C10G and B01D between them touch the large majority of the 34 records, meaning core dehydration and separation mechanics are heavily claimed. Control (G05D), analytical (G01N) and measurement (G01R) classes each sit under 15% of records, marking thinner ground.

Shares are of all 34 records; classes overlap, so totals exceed 100%.
Collaboration
1 pair
co-assignee link recorded

Filing here is almost entirely solo

Only one co-assignee pairing shows up across the dataset, linking two Saudi-affiliated entities. Outside that pair, assignees are filing independently rather than through joint ventures or cross-licensing structures visible in the record.

Based on co-assignee pairs across all 34 records.
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Looking for what nobody has claimed yet?

Eureka can read the same corpus for gaps instead of for coverage: under-claimed branches adjacent to crude oil dehydration and desalting, with the prior art for and against each one.

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Source: Patsnap Eureka. Co-assignee relationships and derived observations. Derived from a Patsnap search on Crude Oil Dehydration and Desalting covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
Players

Who is active and where the next filing might land

The ranked leaders sit alongside a long tail of single-filing entrants. Momentum in the latest year is thin across the board, which is consistent with a field past its filing peak but still open at the edges.

Leader
12 records
top of the ranking

A single dominant filer

The top-ranked assignee's 12 records set it apart from the rest of the 8-company ranking, spanning coalescer and desalting process claims. Its filing pace has cooled in the latest year, per the momentum data, but its existing portfolio still anchors the core claim space.

Ranked #1 of 8 assignees in this dataset.
Momentum
1 filing
latest-year activity

New activity is thin and shifting

Recent-year momentum shows most ranked assignees at zero, with a Chinese university-affiliated filer recording the sole latest-year filing. That is a small signal, but it is the only sign of fresh activity in an otherwise quiet recent stretch.

Latest-year counts per assignee, from momentum data.
Pairing
1 co-filing
only linked pair

Saudi Aramco entities are the only collaborators on record

The single co-assignee pair in this dataset links two Saudi Arabian Oil Company-affiliated entities, suggesting internal cross-filing rather than external partnership. No other collaborative filing pattern is visible across the remaining assignees.

1 co-assignee pair identified across 34 records.
🔍
Under-claimed sub-areas worth a closer look
Branches adjacent to the dense core where filing density is visibly lower.
Real-time residual salt sensingElectric field gradient control loopsDemulsifier injection rate optimisationWash-water ratio feedback controlInterface emulsion layer detection
Rank all filers by momentum →
Recent-year filing momentum by assignee
AssigneeRecent yearYoY
China University of Petroleum (East China)1
National Tank Company0
Saudi Arabian Oil Company (Saudi Aramco)0
ExxonMobil Technology and Engineering Company0
Indian Institute of Technology Bombay0
Aramco Services Company0
ORYX ENERGY CO0
HART PAUL ROBERT0
Source: Patsnap Eureka. Assignee-level momentum. Derived from a Patsnap search on Crude Oil Dehydration and Desalting covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
What's Next

Where to take this analysis

The dataset points to a concentrated core and a thin, still-forming edge. Two directions are worth pursuing from here.

Map the control-and-sensing edge

G05D, G01N and G01R classes each cover under 15% of records, well below the C10G/B01D core. That is where a first claim on real-time salt or interface-layer sensing would face the least prior art.

Explore white space in Eureka

Track the leader's next move

With the top assignee holding 12 records but showing no latest-year filings in this data, watching for its next publication will show whether the 2021 peak was a one-off push or the start of a slower steady pace.

Set up assignee monitoring in Eureka
Source: Patsnap Eureka. Forward-looking reading of the same dataset. Derived from a Patsnap search on Crude Oil Dehydration and Desalting covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
FAQ

Common questions on crude oil dehydration and desalting patents

Answers are grounded in the same dataset. Derived from a Patsnap search on Crude Oil Dehydration and Desalting covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP

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Disclaimer. This page is generated from Patsnap Eureka data drawn from a limited snapshot of global patent and scientific-literature records, and is provided for general information and reference only.

Patent data carries inherent limitations: recent filings (typically the most recent 18–24 months) are under-counted due to standard publication lag; counts may be reported at either a patent-family or a patent-record basis and are not always directly comparable; classification, applicant-name, and citation data may contain errors, duplicates, or omissions; and the underlying search query defines and constrains the scope shown. As a result, the analysis may be incomplete or inaccurate and may not reflect the full technology landscape.

Nothing on this page constitutes an exhaustive prior-art, novelty, freedom-to-operate, or validity search, nor does it constitute legal, financial, investment, or professional advice, and it should not be relied upon as such. Any patent, commercial, or strategic decision should be verified independently and reviewed with qualified patent, legal, and domain professionals. Patsnap makes no warranties, express or implied, as to the accuracy, completeness, or fitness for any particular purpose of the information presented.

Machine translation. Assignee and organisation names originally recorded in Chinese, Japanese or Korean have been rendered into English by an AI translation step so that the tables stay readable. These renderings are best-effort and may not match a company’s registered English name; the original name is what the underlying patent record carries, and it is what any Eureka query launched from this page uses.

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