Book a demo

DED Machine & Melt-Pool Monitoring Patent Snapshot

DED Machine & Melt-Pool Monitoring Patent Snapshot
Evidence Snapshot
DED Machine / Melt-Pool Monitoring Patent Snapshot in 2026

The indexed corpus for DED machine and melt-pool monitoring is extremely small, with only 2 patent families in scope and all activity concentrated in the United States. Rolls-Royce and BAE Systems are the only identified filers, signalling that this specific monitoring sub-domain remains nascent or largely unpublished at the patent level.

2
Patent families in scope
N/A
Concentration not assessed
N/A
Growth trend not assessed
United States
Leading jurisdiction
↗ Tap any metric to explore the underlying patents and uncover deeper insights in Patsnap Eureka
Published byPatsnap Insights Team··4 min readVerified by Patsnap Eureka data
Overview

Rolls-Royce leads a highly concentrated, early-stage corpus

The applicant ranking shows three filers — Rolls-Royce Corp, Rolls-Royce PLC, and BAE Systems PLC — each contributing one patent record, making this one of the most concentrated fields in the additive-manufacturing space.

The top five filers collectively account for 100% of the ranked applicants visible in this query’ combined total, a concentration level that indicates effectively no secondary tier of challengers has yet emerged in the indexed corpus.

Leading applicants
#ApplicantPatent recordsShare
1Rolls-Royce Corp1
2Rolls-Royce PLC1
3BAE Systems PLC1
↗ Hover a row · click a company to ask Eureka

Rolls-Royce’s presence through two distinct legal entities (Corp and PLC) suggests coordinated IP activity across its US and UK operations, while BAE Systems’ single record indicates exploratory rather than committed filing behaviour.

The corpus covers a 10-year window; the most recent 18–24 months are typically under-counted due to patent publication lag, so the true breadth of recent activity may be larger than these figures reflect. Longer-window growth, applicant concentration, and technology-route coverage are therefore more reliable signals than the latest-year bar alone.

Source: Patsnap Eureka. Chart shows the top applicants ranked by patent records; the corpus total is measured in patent families. These figures use different units and should not be compared directly. This same dataset is now available on Patsnap Open Platform via MCP.Connect via MCP →
Trends & Structure

Sporadic filing pattern; powder metallurgy and additive manufacturing dominate the IPC mix

Two charts together reveal both the temporal pace of filings and the technology branches that filers are pursuing within the DED melt-pool monitoring sub-domain.

Annual filing trend

Activity appears only in 2021 and 2024, with all other years recording zero filings. This sparse, non-consecutive pattern reflects an early-stage or niche sub-domain rather than a sustained research programme. Given publication lag, any 2024–2026 filings may not yet be fully visible.

Annual filing trendAnnual values from 2017 to 2026, peaking at 1 in 2021.02017020180201902020120210202202023120240202502026↗ Hover for values · click a bar to ask Eureka

Technology composition

B22F (Powder metallurgy) and B33Y (Additive manufacturing / 3D printing) each appear against both records, confirming that powder-bed and directed-energy deposition process control is the core technical framing. Secondary classes G06N (AI-based computing) and G16C (Computational chemistry) appear once each, hinting at data-driven and simulation-linked monitoring approaches.

Technology compositionB22F · Powder metallurgy leads with 2; B33Y · Additive manufacturing (3D printing) 2.B22F · Powder metallurgy2B33Y · Additive manufact…2B29C · Shaping of plastics1G06N · Computing based o…1G16C · Computational che…1↗ Hover for values · click a bar to ask Eureka
Source: Patsnap Eureka. Technology-branch counts are measured in patent records; a single patent family can carry several IPC classes, so class totals can exceed the family total in scope.Explore deeper in Eureka →
Key Patents

Highly cited patent families surfaced by the query

Citation-heavy patent families returned by the query. Use this section as citation context, not as a curated list of the most topic-specific patents.

Featured patent
US20250276383A1Published 2025-09-04

Adaptive focus for advanced directed energy deposi…

ROLLS-ROYCE PLC

An additive manufacturing system includes an energy delivery device configured to deliver energy to a build surface of an additively-manufactured component being manufactured to form a melt pool in the build surface of the component. The system further includes a powder delivery device, a melt pool monitor configured to observe the melt pool, and a… (excerpt from the patent abstract)

Adaptive focus for advanced directed energy deposi… — patent drawingAdaptive focus for advanced directed energy deposi… — patent drawing
Representative drawings from the patent document.
Open this patent in Eureka →

Ranked by total forward citations. Citation counts favour older and broadly cited patent families, and broad or adjacent patents may appear when they match the search scope. Treat this section as citation context, not as a curated list of the most topic-specific patents. Some patent titles may be shown in their original, non-English language where an accurate translation could not be guaranteed.

Source: Patsnap Eureka. Citation-ranked patent families surfaced by this query.Open in Eureka →
Visible assignees

Assignee snapshot from the current evidence set

The applicants below are visible in this query result. Because the evidence set is relatively small, read this section as a directional snapshot rather than a full competitive ranking.

Leader · Rolls-Royce Corp

Rolls-Royce Corp

Rolls-Royce Corp holds 1 patent record, concentrated in B22F powder metallurgy sub-classes (B22F 5, B22F 10, B22F 12), indicating a focus on process control during metal powder DED operations. Momentum is flagged as a new entrant, consistent with its single recent filing.

families: 1
Challenger · BAE Systems PLC

BAE Systems PLC

BAE Systems PLC contributes 1 patent record spanning B22F (powder metallurgy), B29C (shaping of plastics), and B33Y (additive manufacturing), suggesting a broader process scope that includes both metal and polymer AM monitoring. No momentum data is recorded for BAE Systems in the applicant momentum evidence.

families: 1
🔍
More assignee evidence is available in Eureka
Use Eureka to validate whether these visible assignees remain central after refining the query scope and adding related patent classes.
Rolls-Royce PLCBAE Systems PLC+ more
Unlock full assignee analysis →
Source: Patsnap Eureka. Assignee evidence is drawn from the current PatSnap Eureka query. In small evidence sets, applicant counts should be treated as directional signals, not a complete competitive ranking.Explore players →
Frequently asked questions

Frequently asked questions

Still have questions? Patsnap Eureka answers them from patent and research data.Ask Eureka →

Built on Patsnap Open Platform

This report’s underlying patent dataset — filings, assignees, technology clusters — is open for developers via MCP and REST API. Free to start, 10,000 credits, no credit card required.

Disclaimer. This page is generated from Patsnap Eureka data drawn from a limited snapshot of global patent and scientific-literature records, and is provided for general information and reference only.

Patent data carries inherent limitations: recent filings (typically the most recent 18–24 months) are under-counted due to standard publication lag; counts may be reported at either a patent-family or a patent-record basis and are not always directly comparable; classification, applicant-name, and citation data may contain errors, duplicates, or omissions; and the underlying search query defines and constrains the scope shown. As a result, the analysis may be incomplete or inaccurate and may not reflect the full technology landscape.

Nothing on this page constitutes an exhaustive prior-art, novelty, freedom-to-operate, or validity search, nor does it constitute legal, financial, investment, or professional advice, and it should not be relied upon as such. Any patent, commercial, or strategic decision should be verified independently and reviewed with qualified patent, legal, and domain professionals. Patsnap makes no warranties, express or implied, as to the accuracy, completeness, or fitness for any particular purpose of the information presented.

Explore in Eureka ↗
Powered by Patsnap Eureka

Help us improve this page

Found incorrect or outdated information? Let us know and we'll get it fixed.