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DED Part Reliability Patent Landscape 2026

DED Part Reliability Patent Landscape 2026
Competitive Landscape
DED Part Reliability Patent Landscape in 2026

Norsk Titanium leads a concentrated but still-expanding field, holding the largest single share of the top-ranked filers in directed energy deposition part reliability. Activity is growing on a multi-year basis, though annual volume has eased from its 2023 peak and recent filings remain understated by publication lag.

45
Patent families in scope
53%
Top-5 share of top-100 filers
+20%
3-yr filing growth (lag-adj.)
United States
Leading jurisdiction
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Published byPatsnap Insights Team··6 min readVerified by Patsnap Eureka data
Overview

Norsk Titanium anchors a concentrated leader tier

Norsk Titanium AS sits atop the applicant ranking with 11 patent families, more than double the 5 patent families each held by RTX Corp and BAE Systems. The top five filers together account for 53% of the combined output of the hundred largest filers, signaling a concentrated competitive structure.

A clear two-tier gap exists: the leader holds 11 patent families while the second and third ranks each hold 5, and several aerospace and industrial players cluster at 3 patent families each. Below that, the field broadens into single-family entrants spanning academia, defence, and energy sectors.

Leading applicants
#ApplicantPatent familiesShare
1Norsk Titanium AS11
2RTX Corp5
3BAE Systems PLC5
4GE Avio SRL3
5GKN Aerospace Sweden AB3
6Dana-Farber Cancer Institute Inc3
7AB SKF3
8Siemens AG2
9Dong-A University Industry-Academic Cooperation Foundation2
10Tohoku University1
#ApplicantPatent familiesShare
11Indian Institute of Technology Guwahati1
12Divergent Technologies Inc1
13Jiangsu Puteirui Precision Machinery Co Ltd1
14Changshu Institute of Technology1
15Korea Institute of Industrial Technology1
16Electric Power Research Institute Inc1
17KUNMING UNIV OF SCI & TECH1
18Board of Regents, The University of Texas System1
19Tohoku Steel Co Ltd1
20LA JOLLA INST FOR ALLERGY & IMMUNOLOGY1
↗ Hover a row · click a company to ask Eureka

Norsk Titanium’s commanding position in powder metallurgy and additive manufacturing IPC classes suggests it has built the most defensible position around the core DED process stack. Challengers such as RTX Corp and GKN Aerospace Sweden focus on adjacent metalworking and welding routes, offering differentiated rather than directly overlapping coverage.

Filing activity in 20252026 is likely understated due to standard patent publication lag; trends for those years should be read with caution. Longer-window growth, applicant concentration, and technology-route coverage are therefore more reliable signals than the latest-year bar alone.

Source: Patsnap Eureka. Chart shows the top applicants ranked by patent families. Applicant counts can overlap where a patent family lists several applicants, so they need not sum to the total in scope. This same dataset is now available on Patsnap Open Platform via MCP.Connect via MCP →
Trends & Structure

Multi-year growth, powder-metallurgy core, and emerging adjacent classes

Two lenses reveal how this field is developing: a filing trend that tracks annual activity since 2017, and a technology-composition breakdown across IPC classes that shows where patenting effort is concentrated versus sparse.

Annual filing trend

Filing activity was negligible through 2018, rose sharply from 2019, and peaked in 2023 at 8 patent families before a moderate easing. The apparent low in 2026 reflects publication lag rather than a real decline. On a multi-year basis the field is in growth, with a 20% expansion in the recent window versus the prior period.

Annual filing trendAnnual values from 2017 to 2026, peaking at 12 in 2025.020170201822019620207202132022820237202412202502026↗ Hover for values · click a bar to ask Eureka

Technology composition

Powder metallurgy (B22F) and additive manufacturing (B33Y) dominate the IPC mix, reflecting the process-level focus of most filers. Welding and brazing (B23K) forms a meaningful secondary cluster. Lower-density classes — turbines (F01D), metalworking (B23P), material testing (G01N), and control systems (G05B) — represent adjacent branches with sparser coverage that may warrant closer inspection.

Technology compositionB22F · Powder metallurgy leads with 44; B33Y · Additive manufacturing (3D printing) 34.B22F · Powder metallurgy44B33Y · Additive manufact…34B23K · Welding, solderin…25F01D · Turbines & non-po…9B23P · Metal working (ge…7B29C · Shaping of plastics5G01N · Material analysis…5G05B · Control & regulat…4↗ Hover for values · click a bar to ask Eureka
Source: Patsnap Eureka. Technology-branch counts are measured in patent records; a single patent family can carry several IPC classes, so class totals can exceed the family total in scope.Explore deeper in Eureka →
Key Patents

Highly cited patent families surfaced by the query

Citation-heavy patent families returned by the query. Use this section as citation context, not as a curated list of the most topic-specific patents.

Featured patent
US20250242945A1Published 2025-07-31

Engineered residual stress state for enhanced perf…

Rtx Corporation

An aerospace part, which is made from a base material, is inspected to identify a worn or defective repair region that requires repair. A repair procedure is performed on the repair region using a directed energy deposition (DED) energy/powder head. The repair procedure includes depositing, using the DED energy/powder head, a first layer of DED powder… (excerpt from the patent abstract)

Engineered residual stress state for enhanced perf… — patent drawingEngineered residual stress state for enhanced perf… — patent drawing
Representative drawings from the patent document.
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Highly cited patent families surfaced by this query
#PatentCitations
1MUC1, caspase-8,and DED-containing proteins15
2Structural simulation of additively manufactured c…12
3Distortion mitigation in directed energy deposition9
4Distortion mitigation in directed energy deposition4
5一种多通道激光DED成形轨迹优化方法2
6Apparatus for multi-scale directed energy depositi…2
7Structural simulation of additively manufactured c…2
8Distortion mitigation in directed energy deposition2

Ranked by total forward citations. Citation counts favour older and broadly cited patent families, and broad or adjacent patents may appear when they match the search scope. Treat this section as citation context, not as a curated list of the most topic-specific patents. Some patent titles may be shown in their original, non-English language where an accurate translation could not be guaranteed.

Source: Patsnap Eureka. Citation-ranked patent families surfaced by this query.Open in Eureka →
Insights

What the patent structure means for R&D strategy

The combination of a concentrated leader tier, a growth-stage lifecycle, sparse adjacent branches, and a US-centric filing footprint shapes the strategic options available to new and existing entrants.

Growth

Growth stage — expanding multi-year, eased from 2023 peak

The field is classified as Growth, with the recent three-year filing window sitting well above the prior three-year period, representing a 20% uplift. Annual volume has eased from its 2023 peak, and the most recent years are further understated by publication lag. This profile suggests the core IP landscape is still being formed, leaving room for new claims in process reliability and quality assurance.

Growth stage
Concentration

Top five filers hold majority share among the largest applicants

The top five filers account for 53% of the combined output of the hundred largest filers, indicating a concentrated competitive structure dominated by aerospace and advanced-manufacturing specialists. A long tail of single-family entrants — including universities and government institutes — shows the field attracts broad exploratory interest but that sustained portfolio-building is rare below the top tier. New entrants with focused multi-family strategies can still establish meaningful positions.

Concentrated
Collaboration

No co-applicant activity detected in current evidence

The collaboration dataset contains no recorded co-applicant filings within this corpus, meaning that DED part reliability patenting appears to be conducted largely within single-organization boundaries. This may reflect the early-stage competitive sensitivity of the field or the proprietary nature of process-reliability know-how. Cross-sector consortia or university–industry partnerships could represent an open strategic avenue.

Evidence pending
Geography

US dominates filings; Europe and PCT provide secondary coverage

The United States leads jurisdictional coverage with 21 patent records, followed by Europe via the EPO with 8 and WIPO PCT with 7. China holds 5 records, while Australia, Canada, and India each hold 2. This distribution reflects the aerospace and defence industry’s preference for US and European protection, with limited but present Asian coverage. Filers seeking to contest Chinese markets may find current coverage thin relative to the sector’s global manufacturing footprint.

US-centric
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Co-filing pairs, ranked by the number of jointly-filed patent families.

Source: Patsnap Eureka. Insights are derived from applicant rankings, lifecycle analysis, collaboration data, and jurisdictional filing records.Explore insights →
Leaders

Norsk Titanium leads; aerospace challengers cover adjacent process routes

The leader tier is anchored by a specialist additive-manufacturing firm, with aerospace primes occupying the challenger positions through distinct technical routes. All tracked momentum leaders are classified as new entrants, suggesting recent intensification across the field.

Leader · Norsk Titanium AS

Norsk Titanium AS

Norsk Titanium AS holds 11 patent families — the largest position in the ranking — concentrated across powder metallurgy (B22F) and additive manufacturing (B33Y), covering both the process and equipment layers of DED. Its momentum trend is classified as a new entrant in the recent window, indicating continued active filing despite an already-large base.

families: 11
Challenger · RTX Corp

RTX Corp

RTX Corp holds 5 patent families, concentrated in powder metallurgy subclasses B22F 10, B22F 5, and B22F 7, emphasizing feedstock and component-level reliability. Also classified as a new entrant in the recent window, RTX’s aerospace prime status gives it strong application pull for DED-qualified structural parts.

families: 5
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BAE Systems PLCGE Avio SRL+ more
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Leading-applicant momentum (recent 3 yrs, lag-adjusted)
ApplicantRecent (3 yrs)Trend
Norsk Titanium AS3▲ new entrant
RTX Corp2▲ new entrant
GE Avio SRL2▲ new entrant
AB SKF1▲ new entrant
GKN Aerospace Sweden AB2▲ new entrant
Korea Institute of Industrial Technology1▲ new entrant
Source: Patsnap Eureka. Player card data is drawn from applicant ranking, technology focus, and momentum analysis.Explore players →
Adjacent Branches

Under-served branches adjacent to the DED reliability core

Several IPC classes sit at the edge of the dominant powder-metallurgy and additive-manufacturing cluster with low filing density. These represent observations of relative sparsity; where technical rationale and entry paths are plausible, they are flagged as worth watching.

G01N · Material analysis & testing

With only 5 patent records, in-process and post-process material testing for DED parts remains a sparse area relative to the process-side core. Given that part qualification and non-destructive evaluation are critical bottlenecks in aerospace DED adoption, this branch has plausible technical value. Entrants with sensing, metrology, or NDT expertise could file in this gap and differentiate from the process-layer incumbents.

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G05B · Control & regulating systems

Control and feedback systems for DED processes show only 4 patent records, despite closed-loop process control being a key lever for improving layer-by-layer reliability and reducing defects. The sparse coverage here, combined with growing industry interest in real-time monitoring, makes this an adjacent branch where automation and control specialists could establish early positions without directly contesting the powder-metallurgy incumbents.

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See all adjacent branches including turbine applications, metalworking, and AI-based process models mapped against current filer positions.
F01D · Turbines & non-positive enginesB23P · Metal working (general)+ more
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Source: Patsnap Eureka. Branch sparsity is measured by patent-record count within each IPC class relative to the dominant classes.Explore emerging →
Route Matrix

How leaders differ by technology route

Route coverage across the main technology branches in the current evidence set.

PlayerB22F 10 · Powder metallurgyB33Y 10 · Additive manufacturing (3D printing)B33Y 30 · Additive manufacturing (3D printing)B22F 12 · Powder metallurgyB23K 26 · Welding, soldering & brazing
Norsk Titanium ASStrong · 11Strong · 11Strong · 11Strong · 7Strong · 9
GE Avio SRLStrong · 3Strong · 3Strong · 3Strong · 3Strong · 2
BAE Systems PLCStrong · 5Strong · 4Strong · 4AbsentAbsent
RTX CorpStrong · 5Moderate · 2AbsentStrong · 3Strong · 3
Siemens AGStrong · 2Strong · 2Strong · 2Strong · 2Strong · 2
AB SKFStrong · 3Strong · 2AbsentAbsentModerate · 1
Dong-A University Industry-Academic Cooperation FoundationStrong · 2Strong · 2AbsentAbsentAbsent
Source: Patsnap Eureka. Matrix values are measured in patent records and should not be compared directly with family-level applicant totals.Compare in Eureka →
Frequently asked questions

Frequently asked questions

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This report’s underlying patent dataset — filings, assignees, technology clusters — is open for developers via MCP and REST API. Free to start, 10,000 credits, no credit card required.

Disclaimer. This page is generated from Patsnap Eureka data drawn from a limited snapshot of global patent and scientific-literature records, and is provided for general information and reference only.

Patent data carries inherent limitations: recent filings (typically the most recent 18–24 months) are under-counted due to standard publication lag; counts may be reported at either a patent-family or a patent-record basis and are not always directly comparable; classification, applicant-name, and citation data may contain errors, duplicates, or omissions; and the underlying search query defines and constrains the scope shown. As a result, the analysis may be incomplete or inaccurate and may not reflect the full technology landscape.

Nothing on this page constitutes an exhaustive prior-art, novelty, freedom-to-operate, or validity search, nor does it constitute legal, financial, investment, or professional advice, and it should not be relied upon as such. Any patent, commercial, or strategic decision should be verified independently and reviewed with qualified patent, legal, and domain professionals. Patsnap makes no warranties, express or implied, as to the accuracy, completeness, or fitness for any particular purpose of the information presented.

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