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Directed Energy Deposition Patent Landscape 2026

Directed Energy Deposition Patent Landscape 2026
Competitive Landscape
Directed Energy Deposition Patent Landscape in 2026

The directed energy deposition (DED) patent space is moderately concentrated, with Norsk Titanium AS holding a clear lead and aerospace and energy players filling the tier below. The field reached peak annual filing volume in 2023 and has since plateaued, with the United States remaining the dominant filing jurisdiction by a wide margin.

178
Patent families in scope
26%
Top-5 share of top-100 filers
+21%
3-yr filing growth (lag-adj.)
United States
Leading jurisdiction
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Published byPatSnap Insights Team··7 min readVerified by PatSnap Eureka data
Overview

Norsk Titanium leads a fragmented but consolidating applicant field

Norsk Titanium AS holds the top position with 19 patent families, nearly double the next-ranked applicant, establishing a clear but not impenetrable lead in the DED standalone space. The top five filers together account for 26% of the hundred largest filers’ combined total, indicating moderate rather than extreme concentration.

A distinct tier gap separates the leader from the second tier — Owens Corning Intellectual Capital LLC at 9 patent families, Linde AG and Siemens AG at 8 each, and Rolls-Royce Corp and Relativity Space Inc at 7 — suggesting that challengers are active but have not yet closed the gap with the front-runner.

Leading applicants
#ApplicantPatent familiesShare
1Norsk Titanium AS19
2Owens Corning Intellectual Capital LLC9
3Linde AG8
4Siemens AG8
5Rolls-Royce Corp7
6Relativity Space Inc7
7RTX Corp6
8Directed Metal 3D SL6
9Rosemount Aerospace Inc6
10DMG Mori Co Ltd6
#ApplicantPatent familiesShare
11Fluid Handling LLC6
12Siemens Energy Inc6
13Divergent Technologies Inc5
14GE Avio S.r.l.5
15BAE Systems PLC5
16The Boeing Company4
17Illinois Tool Works Inc3
18Ebara Corporation3
19Hitachi Ltd3
20GKN Aerospace Sweden AB3
↗ Hover a row · click a company to ask Eureka

The leader’s position is built predominantly on welding and brazing process expertise (B23K), while challengers tend to emphasize additive manufacturing process frameworks (B33Y) or powder metallurgy (B22F), implying differentiated technology routes rather than head-on replication.

Filing counts for 2025 and 2026 are subject to publication lag and are expected to rise as pending applications are published; the apparent dip in those years should not be read as a structural decline. Longer-window growth, applicant concentration, and technology-route coverage are therefore more reliable signals than the latest-year bar alone.

Source: PatSnap Eureka. Chart shows the top applicants ranked by patent families. Applicant counts can overlap where a patent family lists several applicants, so they need not sum to the total in scope.Explore deeper in Eureka →
Trends & Structure

Annual volume peaked in 2023; technology mix is dominated by three core IPC classes

The filing trend and technology composition charts together reveal a field that expanded sharply from 2017 to 2023 and is now plateauing, with its IP anchored in three overlapping process classes that reflect DED’s multi-disciplinary nature.

Annual filing trend

Annual filings grew from 7 in 2017 to a peak of 31 in 2023, then registered 24 in 2024. The 2025 and 2026 counts (16 and 2 respectively) are materially under-reported due to publication lag and should be treated as floors, not final figures. The net effect is a field that expanded strongly on a multi-year basis but has eased from its 2023 peak.

Annual filing trendAnnual values from 2017 to 2026, peaking at 31 in 2023.7201714201812201922202029202121202231202324202416202522026↗ Hover for values · click a bar to ask Eureka

Technology composition

Three IPC classes dominate: B33Y (additive manufacturing, 146 records), B22F (powder metallurgy, 131 records), and B23K (welding, soldering and brazing, 118 records), reflecting DED’s fusion of energy-beam deposition, feedstock handling, and joining science. Application-domain branches such as F01D (turbines, 17 records) and B29C (shaping of plastics, 21 records) are present but at lower density, indicating selective aerospace and polymer-extension activity.

Technology compositionB33Y · Additive manufacturing (3D printing) leads with 146; B22F · Powder metallurgy 131.B33Y · Additive manufact…146B22F · Powder metallurgy131B23K · Welding, solderin…118B23P · Metal working (ge…22B29C · Shaping of plastics21C22C · Alloys21F01D · Turbines & non-po…17C03B · Glass manufacture…7↗ Hover for values · click a bar to ask Eureka
Source: PatSnap Eureka. Technology-branch counts are measured in patent records; a single patent family can carry several IPC classes, so class totals can exceed the family total in scope.Explore deeper in Eureka →
Key Patents

Highly cited patent families surfaced by the query

Citation-heavy patent families returned by the query. Use this section as citation context, not as a curated list of the most topic-specific patents.

Featured patent
US12209500B2Published 2025-01-28

Method for manufacturing turbine labyrinth seal us…

Turbo Powertech CO., LTD.

The present invention relates to a method for manufacturing a labyrinth seal using wire arc additive manufacturing, which is mounted between a diaphragm of a turbine and a turbine rotor to induce a smooth rotation of the turbine rotor and preventing gas leakage by minimizing friction between the diaphragm of a turbine and a turbine rotor when a rotating… (excerpt from the patent abstract)

Method for manufacturing turbine labyrinth seal us… — patent drawingMethod for manufacturing turbine labyrinth seal us… — patent drawing
Representative drawings from the patent document.
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Highly cited patent families surfaced by this query
#PatentCitations
1一种提高激光增材制造薄壁件成形质量的方法及装置37
2Composite member and method for manufacturing comp…35
3Systems and methods for global thermal control of …28
4DED arc three-dimensional alloy metal powder print…20
5Additive-manufacturing head, manufacturing machine…15
6Distortion mitigation in directed energy deposition14
7Method and system for additive manufacturing or re…14
8Structural simulation of additively manufactured c…12

Ranked by total forward citations. Citation counts favour older and broadly cited patent families, and broad or adjacent patents may appear when they match the search scope. Treat this section as citation context, not as a curated list of the most topic-specific patents. Some patent titles may be shown in their original, non-English language where an accurate translation could not be guaranteed.

Source: PatSnap Eureka. Citation-ranked patent families surfaced by this query.Open in Eureka →
Insights

What the DED patent structure means for R&D investment decisions

The combination of a plateauing filing rate, moderate concentration, absent formal co-filing networks, and a US-centric jurisdiction profile shapes where new entrants and incumbents can realistically position.

Maturity

Field at plateau after a 2023 peak

Annual DED filings peaked in 2023 at 31 families and have eased since, consistent with a maturing technology entering a consolidation phase. The multi-year growth window (21% recent growth) remains positive, but the pace of new filing is no longer accelerating. R&D investment should focus on differentiated sub-routes rather than broad platform coverage, as the broad claims space is increasingly occupied.

Lifecycle: Maturing
Concentration

Moderate concentration with an exploitable tier gap

The top five filers hold 26% of the hundred largest filers’ combined total — moderate concentration that leaves meaningful room for challengers. The gap between Norsk Titanium AS (19 patent families) and the second tier (7–9 families each) is significant but not insurmountable. Several second-tier players — Owens Corning, Linde AG, Directed Metal 3D SL — are new entrants with rapidly growing recent portfolios, signalling active competition below the leader.

Concentration: Moderate
Collaboration

No formal co-filing networks identified

The collaboration evidence is pending — no co-applicant filings were detected in this corpus. The absence of joint-filing activity suggests DED innovation is currently pursued through proprietary, firm-level strategies rather than consortium or university-industry partnerships. This creates both a risk (no shared pre-competitive IP) and an opportunity (potential first-mover advantage in establishing collaborative IP frameworks, particularly with the university applicants visible in the broader applicant list).

Collaboration: Absent
Geography

US-centric with selective European and PCT coverage

The United States leads with 76 patent records, followed by Europe (EPO) at 41 and WIPO/PCT at 23. China holds 12 records — low relative to its broader manufacturing technology presence — and India, Canada, and Australia each hold single-digit counts. For applicants seeking broad protection, the US-EPO-PCT corridor is the established path; the relatively thin Chinese coverage represents a geographic white space that competitors could exploit.

Geography: US-led
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Co-filing pairs, ranked by the number of jointly-filed patent families.

Source: PatSnap Eureka. Insights derived from applicant ranking, lifecycle assessment, collaboration data, and jurisdiction distribution in the DED patent corpus.Explore insights →
Leaders

Norsk Titanium leads on welding-route depth; challengers enter via additive and powder routes

The leader holds a strong position built on deep B23K (welding and brazing) process IP, while new entrants are approaching from B33Y additive manufacturing frameworks and B22F powder metallurgy — distinct technical routes that reduce direct claim overlap.

Leader · Norsk Titanium AS

Norsk Titanium AS

Norsk Titanium AS leads with 19 patent families, concentrated in welding, soldering, and brazing process classes (B23K 26, B23K 37, B23K 9) — reflecting its wire-arc DED heritage. However, recent momentum has sharply declined (▼ –81% vs prior period), suggesting the company’s foundational patent-building phase may be complete and attention has shifted to defending existing IP or to operational deployment rather than further filing.

19 patent families
Challenger · Owens Corning Intellectual Capital LLC

Owens Corning Intellectual Capital LLC

Owens Corning Intellectual Capital LLC enters the DED landscape as a new entrant with 9 patent families, all filed in the recent period, focused on powder metallurgy (B22F 10, B22F 5) and welding/brazing (B23K 10). This trajectory signals an aggressive push to establish a position in DED-adjacent materials processing, likely tied to composite or fiber-reinforced substrate applications, and warrants close monitoring as the portfolio matures.

9 patent families
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Linde AGSiemens AG+ more
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Leading-applicant momentum (recent 3 yrs, lag-adjusted)
ApplicantRecent (3 yrs)Trend
Norsk Titanium AS3▼ -81%
Owens Corning Intellectual Capital LLC8▲ new entrant
Linde AG6▲ new entrant
Relativity Space Inc5▲ new entrant
RTX Corp4▲ new entrant
Directed Metal 3D SL6▲ new entrant
Source: PatSnap Eureka. Player profiles are based on patent family counts and technology class emphasis from the applicant ranking and tech focus data.Explore players →
Adjacent Branches

Under-served branches adjacent to the DED core

Several IPC branches appear at lower density relative to the dominant B33Y/B22F/B23K core. These are observations of relative sparsity; only those with plausible technical value and a realistic entry path are highlighted as worth watching.

F01D · Turbines and non-positive displacement engines

With 17 patent records and a 3% share of the technology composition, F01D sits at the intersection of DED’s core capabilities and one of its highest-value applications — turbine blade repair and near-net-shape fabrication. Aerospace primes (Rolls-Royce, RTX, GE Avio) are active in the adjacent B33Y/B23K space, but dedicated F01D DED claims are sparse. An entrant with expertise in high-temperature alloy deposition and thermal fatigue modeling could establish defensible IP in this branch with relatively few filings.

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C03B · Glass manufacture and shaping

C03B appears with only 7 patent records and a 1% share — the lowest-density branch among the white-space candidates. DED of glass and ceramic-matrix materials is technically demanding but increasingly relevant for photonics, aerospace radomes, and high-temperature insulators. The sparsity here likely reflects genuine process difficulty rather than lack of interest; entrants with capability in laser-assisted glass deposition or hybrid ceramic-metal structures would face minimal prior-art density.

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Unlock the full white-space map
Access the complete adjacent-branch analysis across all IPC classes in the DED corpus, with filing density and applicant overlap.
B29C · Shaping of plasticsC22C · Alloys+ more
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Source: PatSnap Eureka. Adjacent branch analysis is based on relative patent-record density across IPC classes in the DED corpus; lower share indicates relative sparsity, not confirmed commercial opportunity.Explore emerging →
Route Matrix

How leading DED applicants differ by technology route

Route coverage across the main technology branches in the current evidence set.

PlayerB33Y 10 · Additive manufacturing (3D printing)B22F 10 · Powder metallurgyB23K 26 · Welding, soldering & brazingB33Y 30 · Additive manufacturing (3D printing)B23K 9 · Welding, soldering & brazing
Norsk Titanium ASStrong · 12Strong · 11Strong · 15Strong · 12Strong · 12
Owens Corning Intellectual Capital LLCStrong · 7Strong · 9Strong · 6AbsentStrong · 7
Directed Metal 3D SLStrong · 6Strong · 6Strong · 6Strong · 6Absent
Siemens Energy IncStrong · 7AbsentStrong · 7Strong · 5Absent
DMG Mori Co LtdStrong · 6AbsentStrong · 6Strong · 5Absent
Rosemount Aerospace IncStrong · 5AbsentStrong · 5Strong · 5Absent
Siemens AGStrong · 5AbsentStrong · 5Strong · 5Absent
Source: PatSnap Eureka. Matrix values are measured in patent records and should not be compared directly with family-level applicant totals.Compare in Eureka →
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Disclaimer. This page is generated from PatSnap Eureka data drawn from a limited snapshot of global patent and scientific-literature records, and is provided for general information and reference only.

Patent data carries inherent limitations: recent filings (typically the most recent 18–24 months) are under-counted due to standard publication lag; counts may be reported at either a patent-family or a patent-record basis and are not always directly comparable; classification, applicant-name, and citation data may contain errors, duplicates, or omissions; and the underlying search query defines and constrains the scope shown. As a result, the analysis may be incomplete or inaccurate and may not reflect the full technology landscape.

Nothing on this page constitutes an exhaustive prior-art, novelty, freedom-to-operate, or validity search, nor does it constitute legal, financial, investment, or professional advice, and it should not be relied upon as such. Any patent, commercial, or strategic decision should be verified independently and reviewed with qualified patent, legal, and domain professionals. PatSnap makes no warranties, express or implied, as to the accuracy, completeness, or fitness for any particular purpose of the information presented.

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