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Electric Arc Furnace Patents: Top Companies & Filing Trends 2026

Electric Arc Furnace Patents: Top Companies & Filing Trends 2026
https://www.patsnap.com/resources/blog/rd-blog/electric-arc-furnace-melting-patent-landscape/ · Patsnap · data cut-off 2026-07-31 · downloaded from the live page
Patent Landscape · Steelmaking Furnaces
Electric Arc Furnace Melting Patents: Who Leads and Where Filings Are Heading
  • Filings nearly tripled in three years — +207% between 2021 (27) and 2024 (83), the last year the data can treat as complete.
  • Leadership is real but not locked in — the top 5 assignees hold 16.9% of all 1,908 records and the top 10 hold 27.5%, leaving a long tail of single- and few-filing entrants.
  • Claim density is uneven across the furnace — C21C steelmaking classes cover 51.0% of records while ceramics/refractory filings (C04B) sit at just 3.9%.
Get a prior-art report on your approach
1,908
Published Records
17%
Top-5 Share of All Records
+207%
Filing Growth 2021→2024
US
Leading Jurisdiction

Filing growth compares 2021 (27 records) with 2024 (83) — a three-year span. 2024 is the most recent year we treat as complete: publication lags filing by roughly 18 months, so 2025 onwards are still filling in and any growth rate that ends there would understate the field. Top-5 share is the combined record count of the five largest assignees divided by all 1,908 records in scope (CR5), not by the ranked leaders only.

Published byPatsnap Research··7 min readSourced from Patsnap Eureka
Overview

What this landscape covers

Electric arc furnace melting sits at the intersection of scrap metallurgy, high-current electrical control and refractory engineering. The search behind this page pairs core furnace terms — electric arc furnace, steel scrap melting, graphite electrode regulation — with the operating problems that actually drive filings: flicker generation, foaming slag, hot heel practice, electrode consumption, scrap preheating and tap-to-tap cycle time. That combination pulls in control-system patents alongside metallurgical process claims, which is why the technology composition spans steelmaking, furnace hardware and electric heating circuits rather than one narrow class.

The scope covers 1,908 published records with priority or publication activity from 2015 through the July 2026 data cut-off. Filing activity is credited by publication year, so the two most recent years are still filling in as later filings publish.

Filing activity, 2015–2026
  1. 1GRAFTECH INTERNATIONAL HOLDINGS INC87
  2. 2LAIR LIQUIDE SA POUR LETUDE & LEXPLOITATION DES PROCEDES GEORGES CLAUDE70
  3. 3CHEMTREAT INC59
  4. 4SMS GROUP GMBH56
  5. 5MIDREX TECHNOLOGIES INC50
  6. 6ABB (SCHWEIZ) AG49
  7. 7TECH CO TECNICA INT SPA41
  8. 8ORBIX SOLUTIONS39
  9. 9CISDI ENGINEERING CO LTD38
  10. 10VOEST ALPINE AG35
Source: Patsnap Eureka. Assignee ranking and totals. Derived from a Patsnap search on Electric Arc Furnace Melting covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP

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The Numbers

Filing trend and technology composition

Two views of the same 1,908-record dataset: how filing volume has moved year over year, and how those records split across the IPC subclasses that describe furnace hardware, steelmaking process and electrical control.

Growth phase, not a plateau

Publications rose from 49 in 2017 to a peak of 83 in 2024, with the 2021→2024 span alone up 207%. The 2025 and 2026 figures (down to 9 by 2026) reflect publication lag rather than a real slowdown — filings made in the last 18 months have not finished publishing yet.

Growth phase, not a plateau0255075100492017201820192020202120222023832024202592026Most recent year is partial — publication lag means later filings are not yet visible.

Steelmaking process dominates, refractory chemistry is thin

C21C steelmaking accounts for 51.0% of the 1,908 records, and F27D furnace details/accessories for 37.1% — the two together describe most of what gets filed. C04B ceramics and refractories sits at only 3.9%, and C01B non-metallic elements at 4.5%, both far below what the furnace's thermal and chemical demands would suggest is available to claim.

Steelmaking process dominates, refractory chemistry is thinC21C · Steelmaking97351.0%F27D · Furnace details & accessories70837.1%F27B · Furnaces & kilns60331.6%H05B · Electric heating & lighting ci…47524.9%C21B · Iron production (blast furnace)32116.8%C22B · Metal extraction & refining21211.1%C01B · Non-metallic elements & inorga…854.5%C04B · Ceramics, cement & refractories743.9%Other67335.3%

Shares are the percentage of the 1,908 records in scope. A patent can carry several IPC classes, so the shares add up to more than 100%.

Source: Patsnap Eureka. Filing trend and technology composition. Derived from a Patsnap search on Electric Arc Furnace Melting covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.

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Key Patents

Most-cited records and a representative filing

Representative Filing
US5539768A1996-07-23

US5539768A — Electric arc furnace electrode consumption analyzer

INTERNATIONAL STEEL GROUP INC.

An electric arc furnace includes at least one electrode projecting into a furnace vessel for containing a charge to be heated and electrode support structure for moving the electrode in a direction along a path towards and away from the charge. An improvement to the electric arc furnace comprises a sensor for detecting the position of the electrode support structure from an initial position. A processor calculates one of a support structure travel distance from the initial position and a rate of electrode consumption. An alarm signal is generated in response to at least one of the travel distance and the rate of electrode consumption being at least equal to a respective predetermined threshold.Filed by International Steel Group Inc.; granted 1996-07-23.

US5539768A — patent drawing 1US5539768A — patent drawing 2
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Highly cited records in the dataset
#Publication no.Patent titleCitations
1US20110127702A1Dynamic control of lance utilizing counterflow fluidic techniques310
2US5400358AContinuous scrap preheating109
3US5714113AApparatus for electric steelmaking108
4US6004504AMethod and apparatus for controlling bath level and measurement of bath characteristics99
5US4439491AOxidation retardant for graphite98
6US20030075843A1Multi-purpose, multi-oxy-fuel, power burner/injector/oxygen lance device95
7US5611838AProcess for producing an iron melt95
8US5599375AMethod for electric steelmaking80
9US6372010B1Method for metal melting, refining and processing76
10US4575856AIron free self baking electrode68

Ranked by citation count within the searched corpus; older filings accumulate citations for longer, so treat this as a signal of influence rather than of current technical importance.

Each row carries its publication number; clicking a row searches Eureka by that number.

Source: Patsnap Eureka. Citation counts and representative records. Derived from a Patsnap search on Electric Arc Furnace Melting covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
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Insights

What the numbers mean for a filing decision

Three read-throughs from the concentration, growth and citation figures above, aimed at where a new filing would actually land.

Concentration
16.9% / 27.5%
top 5 / top 10 share of 1,908 records

Leadership is present but not exclusive

The top 5 assignees combined hold 16.9% of all 1,908 records and the top 10 hold 27.5%. That leaves roughly three-quarters of the dataset spread across a long tail of assignees, including many with only a handful of filings — the space is open to new entrants who can show a genuine process improvement.

Ranking covers 100 assignees returned by the data endpoint.
Growth
+207%
2021 (27) → 2024 (83)

Filing activity is still climbing, not cooling

Publication counts nearly tripled between 2021 and 2024, the last year the data can be treated as complete. The apparent drop-off in 2025 and 2026 is a publication-lag artefact, not a real decline — filings from those years are still working through the pipeline.

Peak year so far: 2024 at 83 publications.
Claim density
51.0% vs 3.9%
C21C steelmaking vs C04B ceramics/refractories

Steelmaking process claims are crowded; refractory chemistry is not

Just over half of all records touch C21C steelmaking process claims, and over a third touch F27D furnace hardware. Ceramics and refractory materials (C04B) and non-metallic inorganic compounds (C01B) sit in single digits, despite refractory wear and slag chemistry being persistent operating problems in every EAF shop.

Shares sum above 100% because records can carry multiple IPC classes.
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Co-filing is limited and concentrated
AssigneeCo-assigneeShared families
ABB (Schweiz) AGTenova S.p.A.15
CISDI Engineering Co., Ltd.CISDI Technology Research Center Co., Ltd.6
L'Air Liquide, Société Anonyme pour l'Étude et l'Exploitation des Procédés Georges ClaudeGRANT MICHAEL5
L'Air Liquide, Société Anonyme pour l'Étude et l'Exploitation des Procédés Georges ClaudeAir Liquide USA LLC3
Tenova S.p.A. (Techint International)MEMOLI FRANCESCO3
Tenova S.p.A. (Techint International)BRIONI OSVALDO3
Tenova S.p.A. (Techint International)BIANCHI FERRI MAURO3
L'Air Liquide, Société Anonyme pour l'Étude et l'Exploitation des Procédés Georges ClaudeLAURENT JACKY2

Only 10 co-assignee pairs appear in the dataset, and the strongest pairing accounts for 15 shared records — most assignees in this field file independently rather than through joint ventures or shared R&D vehicles.

Source: Patsnap Eureka. Co-assignee relationships and derived observations. Derived from a Patsnap search on Electric Arc Furnace Melting covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
Players

Who is filing, and where the gate sits

The leader holds 87 records; fifth place holds 50 and tenth place 35 — a steep drop from the top but no single company controls the field. Recent-year momentum for several previously active assignees has flattened to zero in the latest published year, consistent with the publication-lag effect rather than a real pullback.

Leader
87
records

A clear but not dominant top filer

The leading assignee's 87 records put it well ahead of fifth place at 50, but its recent-year count has dropped to zero — a pattern shared by several other established filers and best read as publication lag rather than withdrawal from the field.

Compare against the top-10 combined share of 27.5% of all records.
Mid-tier
35–50
records, 5th–10th place

A competitive second tier

Positions five through ten sit in a 35-to-50-record band, close enough together that a handful of new filings could reorder the middle of the ranking. This tier is where equipment suppliers, gas and materials specialists, and engineering contractors compete on furnace control and consumables claims.

Ranking spans 100 assignees in total.
Co-filing
10 pairs
co-assignee pairings in scope

Joint filings are the exception

With only 10 co-assignee pairs identified and the strongest at 15 shared records, most patenting activity here is done solo. Where pairing does happen, it tends to link an engineering-technology arm with its research-centre affiliate rather than cross-company alliances.

Strongest pair: 15 shared records.
🔍
Under-claimed sub-areas worth a closer look
Branches where filing density is thin relative to the operating problems they map to
Refractory wear-life monitoringFoaming-slag chemistry controlHot-heel thermal retentionScrap-preheating off-gas recoveryElectrode oxidation-retardant coatings
Rank all filers by momentum →
Recent-year momentum by assignee
AssigneeRecent yearYoY
GrafTech International Holdings Inc.0
ChemTreat Inc.0-100%
SMS Group GmbH0
L'Air Liquide, Société Anonyme pour l'Étude et l'Exploitation des Procédés Georges Claude0
Midrex Technologies Inc.0
ABB (Schweiz) AG0-100%
CISDI Engineering Co., Ltd.0
Voestalpine AG0
Source: Patsnap Eureka. Assignee-level momentum. Derived from a Patsnap search on Electric Arc Furnace Melting covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
What's Next

Where to take this next

The dataset points to a field that is still growing and only moderately concentrated at the top, with clear gaps in refractory and slag-chemistry claims relative to steelmaking process and furnace hardware.

Map the white space before filing

Under-claimed branches like refractory wear-life monitoring and foaming-slag chemistry sit next to dense steelmaking and furnace-hardware classes — worth checking against a fresh claim before assuming the space is occupied.

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Watch the mid-tier, not just the leader

The 35-to-50-record band five through ten is close enough that new filings could shift the ranking; tracking this tier can surface emerging competitors earlier than watching the leader alone.

Track assignee momentum in Eureka
Source: Patsnap Eureka. Forward-looking reading of the same dataset. Derived from a Patsnap search on Electric Arc Furnace Melting covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
FAQ

Common questions about electric arc furnace melting patents

Answers are grounded in the same dataset. Derived from a Patsnap search on Electric Arc Furnace Melting covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP

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Disclaimer. This page is generated from Patsnap Eureka data drawn from a limited snapshot of global patent and scientific-literature records, and is provided for general information and reference only.

Patent data carries inherent limitations: recent filings (typically the most recent 18–24 months) are under-counted due to standard publication lag; counts may be reported at either a patent-family or a patent-record basis and are not always directly comparable; classification, applicant-name, and citation data may contain errors, duplicates, or omissions; and the underlying search query defines and constrains the scope shown. As a result, the analysis may be incomplete or inaccurate and may not reflect the full technology landscape.

Nothing on this page constitutes an exhaustive prior-art, novelty, freedom-to-operate, or validity search, nor does it constitute legal, financial, investment, or professional advice, and it should not be relied upon as such. Any patent, commercial, or strategic decision should be verified independently and reviewed with qualified patent, legal, and domain professionals. Patsnap makes no warranties, express or implied, as to the accuracy, completeness, or fitness for any particular purpose of the information presented.

Machine translation. Assignee and organisation names originally recorded in Chinese, Japanese or Korean have been rendered into English by an AI translation step so that the tables stay readable. These renderings are best-effort and may not match a company’s registered English name; the original name is what the underlying patent record carries, and it is what any Eureka query launched from this page uses.

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