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Plasma Process Heating Patents: Leaders, Trends & White Space 2026

Plasma Process Heating Patents: Leaders, Trends & White Space 2026
https://www.patsnap.com/resources/blog/rd-blog/electric-process-heat-plasma-process-heating-patent-landscape-patent-landscape/ · Patsnap · data cut-off 2026-07-31 · downloaded from the live page
Patent Landscape · Electric Process Heat
Plasma Process Heating Patents: Who Holds the Ground and Where It's Open
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360
Published Records
30%
Top-5 Share of All Records
-69%
Filing Growth 2021→2024
US
Leading Jurisdiction

Filing growth compares 2021 (13 records) with 2024 (4) — a three-year span. 2024 is the most recent year we treat as complete: publication lags filing by roughly 18 months, so 2025 onwards are still filling in and any growth rate that ends there would understate the field. Top-5 share is the combined record count of the five largest assignees divided by all 360 records in scope (CR5), not by the ranked leaders only.

Published byPatsnap Research··6 min readSourced from Patsnap Eureka
Overview

What the plasma process heating patent record shows

Plasma process heating sits at the intersection of industrial decarbonization and heavy-hydrocarbon recovery. The 360 records in scope span waste incineration detoxification, in-situ hydrocarbon formation heating, gasification of fuels and catalytic process chemistry — a spread that reflects plasma’s role as a high-temperature electric heat source usable across very different industrial contexts. The dataset is not a single-application niche; it is a heat-generation method applied wherever electrified high temperatures replace combustion.

Filing activity peaked in 2020 at 17 records and has since declined through the last complete reporting year, 2024. Because publication trails filing by roughly 18 months, the 2025 and 2026 counts in the trend chart will fill in further and should not yet be read as a continued fall. <em>The technology composition data below counts multiple IPC classes per record, so the percentages sum to more than 100% by design.</em>

Filing activity and technology composition, 2017–2026
  1. 1SHELL OIL CO54
  2. 2TSL ENGENHARIA MANUTENCAO E PRESERVACAO AMBIENTAL17
  3. 3ETH ZURICH14
  4. 4PLASCOENERGY IP HLDG SL11
  5. 5COOLBROOK11
  6. 6CCP TECH GMBH9
  7. 7NEXTERRA SYST CORP8
  8. 8GUPTA RAJEEV PRASAD8
  9. 9SASOL TECHNOLOGY (PTY) LTD7
  10. 10SHELL INTERNATIONALE RESEARCH MAATSCHAPPIJ BV6
Source: Patsnap Eureka. Assignee ranking and totals. Derived from a Patsnap search on Electric Process Heat: Plasma Process Heating Patent Landscape covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP

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The Numbers

Filing trends and technology composition

Three views of the same 360-record dataset: how filing has moved year over year, which IPC subclasses carry the claim density, and where applicants file for protection.

Filing trend, 2017-2026

Filings ran from 13 records in 2017 to a peak of 17 in 2020, then fell to 6 by 2026 — though the last one or two years are still incomplete due to publication lag. The clean three-year comparison, 2021 to 2024, shows a 69% drop, the steepest sustained pullback in the window.

Filing trend, 2017-202605101520132017201820191720202021202220232024202562026Most recent year is partial — publication lag means later filings are not yet visible.

Technology composition by IPC subclass

Non-metallic elements and inorganic compounds (C01B) and gasification of fuels (C10J) are tied at the top, each present in 17.2% of the 360 records. Earth and rock drilling (E21B) at 16.9% and hydrocarbon oil refining (C10G) at 13.9% confirm that oilfield and refinery thermal applications carry as much weight in this dataset as waste-to-energy and catalysis do.

Technology composition by IPC subclassC01B · Non-metallic elements & inorga…6217.2%C10J · Gasification of fuels6217.2%E21B · Earth & rock drilling (wells)6116.9%B01J · Chemical/physical processes & …5615.6%C10G · Hydrocarbon oils & refining5013.9%F23G · Incinerators & waste burning4311.9%B09B · Solid waste disposal328.9%C10K · Purifying fuel gases236.4%Other472131.1%

Shares are the percentage of the 360 records in scope. A patent can carry several IPC classes, so the shares add up to more than 100%.

Source: Patsnap Eureka. Filing trend and technology composition. Derived from a Patsnap search on Electric Process Heat: Plasma Process Heating Patent Landscape covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.

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Key Patents

Representative filing and most-cited records

Representative Filing
US5505909A1996-04-09

US5505909A — Process and device for detoxifying waste incinerator gases with plasma

MASCHINEN-UND ANLAGENBAU GRIMMA GMBH

The patent describes mixing at least one plasma gas flow into the hot fresh flue gas from a waste incinerator to thermally decompose toxic compounds, with the fresh flue gas pre-heated through a recuperation stage using a high-temperature heat exchanger operating on the plasma-treated flue gas in counter-flow.Filed via PCT in 1991, published 1996 — one of the earliest records in scope combining plasma injection with heat recuperation for emissions treatment.

US5505909A — patent drawing 1US5505909A — patent drawing 2
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Most-cited records in the plasma process heating corpus
#Publication no.Patent titleCitations
1US20160045841A1New and improved system for processing various chemicals and materials861
2US20030201098A1In situ recovery from a hydrocarbon containing formation using one or more simulations310
3US20040020642A1In situ recovery from a hydrocarbon containing formation using conductor-in-conduit heat sources with an elec…305
4US20030196789A1In situ thermal processing of a hydrocarbon containing formation and upgrading of produced fluids prior to fu…297
5US20030079877A1In situ thermal processing of a relatively impermeable formation in a reducing environment297
6US20030146002A1Removable heat sources for in situ thermal processing of an oil shale formation278
7US20040040715A1In situ production of a blending agent from a hydrocarbon containing formation237
8US20030080604A1In situ thermal processing and inhibiting migration of fluids into or out of an in situ oil shale formation227
9US20030155111A1In situ thermal processing of a tar sands formation220
10WO2014153570A2New and improved system for processing various chemicals and materials219

Citation counts favour older filings that have had more time to accumulate citers inside the searched corpus — treat them as a signal of influence on the field, not of current commercial relevance.

Each row carries its publication number; clicking a row searches Eureka by that number.

Source: Patsnap Eureka. Citation counts and representative records. Derived from a Patsnap search on Electric Process Heat: Plasma Process Heating Patent Landscape covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
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Insights

Reading the concentration and the gaps

The ranking, the citation table and the receiving-office split each point to a different part of the same picture: who currently controls claim space, what has already been rewarded with citations, and where applicants are choosing to seek protection.

Concentration
29.7%
of 360 records held by the top 5 of 100 ranked assignees

A single leader, then a moderate long tail

The leading assignee holds 54 records on its own — well ahead of the fifth-ranked entrant at 11. The top 10 combined reach 40.3% of all records, meaning roughly six in ten filings sit outside the ranked leadership entirely, spread across the remaining 90 assignees.

Ranking covers 100 companies, counted in records.
Filing momentum
-69%
2021 to 2024 filing change

A cooling filing pace after a 2020 peak

Activity peaked at 17 records in 2020 and has fallen through the last complete year on record. The drop is real over a clean three-year window, but 2025-2026 figures are still being filled in by the publication pipeline and should not be read as further decline yet.

Peak year: 2020 at 17 records.
Technology mix
17.2%
of records in each of the two leading IPC subclasses

No single dominant class — four are closely matched

C01B (non-metallic elements and inorganic compounds) and C10J (gasification of fuels) are tied at the top of the class distribution, with E21B (earth and rock drilling) close behind at 16.9%. That closeness signals the field is genuinely cross-cutting rather than anchored to one application.

Classes overlap; shares sum above 100% of the 360 records.
Filing geography
96
records filed at the United States receiving office

US and South Korea lead receiving offices, WIPO close behind

The United States receives the largest single share of filings at 96 records, with South Korea at 42 and WIPO (PCT) filings at 37 close behind. Europe, India and Australia each sit in the high 20s to low 30s, indicating multi-jurisdiction filing strategy rather than a single dominant national market.

Receiving offices counted independently; a family may file in several.
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Source: Patsnap Eureka. Co-assignee relationships and derived observations. Derived from a Patsnap search on Electric Process Heat: Plasma Process Heating Patent Landscape covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
What's Next

Where to take this analysis

The dataset points to specific next steps depending on whether the goal is freedom-to-operate, competitive tracking, or identifying open claim space.

Map freedom-to-operate against the leader's 54 records

With one assignee holding 54 of 360 records, any new filing in adjacent process heat or in-situ recovery claims should be checked against that portfolio specifically before drafting.

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Track the long tail below the top 10

Nearly 60% of records sit outside the top 10 assignees — worth monitoring for new entrants converting single filings into sustained portfolios.

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Probe the under-claimed branches

Purifying fuel gases (C10K) trails the other classes at 6.4% of records — a candidate area for first-claim drafting rather than crowded prior art.

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Source: Patsnap Eureka. Forward-looking reading of the same dataset. Derived from a Patsnap search on Electric Process Heat: Plasma Process Heating Patent Landscape covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
FAQ

Frequently asked questions

Answers are grounded in the same dataset. Derived from a Patsnap search on Electric Process Heat: Plasma Process Heating Patent Landscape covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP

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Disclaimer. This page is generated from Patsnap Eureka data drawn from a limited snapshot of global patent and scientific-literature records, and is provided for general information and reference only.

Patent data carries inherent limitations: recent filings (typically the most recent 18–24 months) are under-counted due to standard publication lag; counts may be reported at either a patent-family or a patent-record basis and are not always directly comparable; classification, applicant-name, and citation data may contain errors, duplicates, or omissions; and the underlying search query defines and constrains the scope shown. As a result, the analysis may be incomplete or inaccurate and may not reflect the full technology landscape.

Nothing on this page constitutes an exhaustive prior-art, novelty, freedom-to-operate, or validity search, nor does it constitute legal, financial, investment, or professional advice, and it should not be relied upon as such. Any patent, commercial, or strategic decision should be verified independently and reviewed with qualified patent, legal, and domain professionals. Patsnap makes no warranties, express or implied, as to the accuracy, completeness, or fitness for any particular purpose of the information presented.

Machine translation. Assignee and organisation names originally recorded in Chinese, Japanese or Korean have been rendered into English by an AI translation step so that the tables stay readable. These renderings are best-effort and may not match a company’s registered English name; the original name is what the underlying patent record carries, and it is what any Eureka query launched from this page uses.

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