Plasma Process Heating Patents: Leaders, Trends & White Space 2026
Filing growth compares 2021 (13 records) with 2024 (4) — a three-year span. 2024 is the most recent year we treat as complete: publication lags filing by roughly 18 months, so 2025 onwards are still filling in and any growth rate that ends there would understate the field. Top-5 share is the combined record count of the five largest assignees divided by all 360 records in scope (CR5), not by the ranked leaders only.
What the plasma process heating patent record shows
Plasma process heating sits at the intersection of industrial decarbonization and heavy-hydrocarbon recovery. The 360 records in scope span waste incineration detoxification, in-situ hydrocarbon formation heating, gasification of fuels and catalytic process chemistry — a spread that reflects plasma’s role as a high-temperature electric heat source usable across very different industrial contexts. The dataset is not a single-application niche; it is a heat-generation method applied wherever electrified high temperatures replace combustion.
Filing activity peaked in 2020 at 17 records and has since declined through the last complete reporting year, 2024. Because publication trails filing by roughly 18 months, the 2025 and 2026 counts in the trend chart will fill in further and should not yet be read as a continued fall. <em>The technology composition data below counts multiple IPC classes per record, so the percentages sum to more than 100% by design.</em>
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Filing trends and technology composition
Three views of the same 360-record dataset: how filing has moved year over year, which IPC subclasses carry the claim density, and where applicants file for protection.
Filing trend, 2017-2026
Filings ran from 13 records in 2017 to a peak of 17 in 2020, then fell to 6 by 2026 — though the last one or two years are still incomplete due to publication lag. The clean three-year comparison, 2021 to 2024, shows a 69% drop, the steepest sustained pullback in the window.
Technology composition by IPC subclass
Non-metallic elements and inorganic compounds (C01B) and gasification of fuels (C10J) are tied at the top, each present in 17.2% of the 360 records. Earth and rock drilling (E21B) at 16.9% and hydrocarbon oil refining (C10G) at 13.9% confirm that oilfield and refinery thermal applications carry as much weight in this dataset as waste-to-energy and catalysis do.
Shares are the percentage of the 360 records in scope. A patent can carry several IPC classes, so the shares add up to more than 100%.
Go deeper on Electric Process Heat: Plasma Process Heating Patent Landscape with Eureka
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Try EurekaRepresentative filing and most-cited records
US5505909A — Process and device for detoxifying waste incinerator gases with plasma
The patent describes mixing at least one plasma gas flow into the hot fresh flue gas from a waste incinerator to thermally decompose toxic compounds, with the fresh flue gas pre-heated through a recuperation stage using a high-temperature heat exchanger operating on the plasma-treated flue gas in counter-flow.Filed via PCT in 1991, published 1996 — one of the earliest records in scope combining plasma injection with heat recuperation for emissions treatment.


| # | Publication no. | Patent title | Citations |
|---|---|---|---|
| 1 | US20160045841A1 | New and improved system for processing various chemicals and materials | 861 |
| 2 | US20030201098A1 | In situ recovery from a hydrocarbon containing formation using one or more simulations | 310 |
| 3 | US20040020642A1 | In situ recovery from a hydrocarbon containing formation using conductor-in-conduit heat sources with an elec… | 305 |
| 4 | US20030196789A1 | In situ thermal processing of a hydrocarbon containing formation and upgrading of produced fluids prior to fu… | 297 |
| 5 | US20030079877A1 | In situ thermal processing of a relatively impermeable formation in a reducing environment | 297 |
| 6 | US20030146002A1 | Removable heat sources for in situ thermal processing of an oil shale formation | 278 |
| 7 | US20040040715A1 | In situ production of a blending agent from a hydrocarbon containing formation | 237 |
| 8 | US20030080604A1 | In situ thermal processing and inhibiting migration of fluids into or out of an in situ oil shale formation | 227 |
| 9 | US20030155111A1 | In situ thermal processing of a tar sands formation | 220 |
| 10 | WO2014153570A2 | New and improved system for processing various chemicals and materials | 219 |
Citation counts favour older filings that have had more time to accumulate citers inside the searched corpus — treat them as a signal of influence on the field, not of current commercial relevance.
Each row carries its publication number; clicking a row searches Eureka by that number.
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The ranking, the citation table and the receiving-office split each point to a different part of the same picture: who currently controls claim space, what has already been rewarded with citations, and where applicants are choosing to seek protection.
A single leader, then a moderate long tail
The leading assignee holds 54 records on its own — well ahead of the fifth-ranked entrant at 11. The top 10 combined reach 40.3% of all records, meaning roughly six in ten filings sit outside the ranked leadership entirely, spread across the remaining 90 assignees.
A cooling filing pace after a 2020 peak
Activity peaked at 17 records in 2020 and has fallen through the last complete year on record. The drop is real over a clean three-year window, but 2025-2026 figures are still being filled in by the publication pipeline and should not be read as further decline yet.
No single dominant class — four are closely matched
C01B (non-metallic elements and inorganic compounds) and C10J (gasification of fuels) are tied at the top of the class distribution, with E21B (earth and rock drilling) close behind at 16.9%. That closeness signals the field is genuinely cross-cutting rather than anchored to one application.
US and South Korea lead receiving offices, WIPO close behind
The United States receives the largest single share of filings at 96 records, with South Korea at 42 and WIPO (PCT) filings at 37 close behind. Europe, India and Australia each sit in the high 20s to low 30s, indicating multi-jurisdiction filing strategy rather than a single dominant national market.
Eureka can read the same corpus for gaps instead of for coverage: under-claimed branches adjacent to electric process heat: plasma process heating patent landscape, with the prior art for and against each one.
Where to take this analysis
The dataset points to specific next steps depending on whether the goal is freedom-to-operate, competitive tracking, or identifying open claim space.
Map freedom-to-operate against the leader's 54 records
With one assignee holding 54 of 360 records, any new filing in adjacent process heat or in-situ recovery claims should be checked against that portfolio specifically before drafting.
Run a freedom-to-operate check in EurekaTrack the long tail below the top 10
Nearly 60% of records sit outside the top 10 assignees — worth monitoring for new entrants converting single filings into sustained portfolios.
Set up assignee monitoring in EurekaProbe the under-claimed branches
Purifying fuel gases (C10K) trails the other classes at 6.4% of records — a candidate area for first-claim drafting rather than crowded prior art.
Explore white space in EurekaFrequently asked questions
One assignee holds 54 of the 360 records in scope, making it the clear leader in this dataset, with the next four ranked entrants bringing the top five combined to 107 records, or 29.7% of the field. Beyond the top ten — which together hold 40.3% of records — filings spread thinly across the remaining ranked assignees. This pattern, a strong single leader followed by a moderate long tail, means competitive tracking should focus first on the leader's portfolio and then on watching which smaller filers start accumulating multiple records rather than single filings.
Over the clean three-year comparison from 2021 to 2024, filings fell 69%, following a peak of 17 records in 2020. That said, patent publication typically lags filing by around 18 months, so the lower counts shown for 2025 and 2026 are provisional and will rise as more records publish. The honest read is a cooling trend through 2024, not a confirmed continued decline into the most recent years.
No single IPC class dominates outright: non-metallic elements and inorganic compounds (C01B) and gasification of fuels (C10J) are tied at 17.2% of the 360 records each, with earth and rock drilling (E21B) close behind at 16.9%. Because a single patent record can carry multiple IPC classes, these percentages add up to more than 100% and should not be read as mutually exclusive categories. The practical takeaway is that plasma heating claims cut across waste treatment, hydrocarbon recovery, and catalytic processing rather than sitting in one vertical.
The United States receives the largest share of filings among receiving offices tracked, at 96 records, followed by South Korea at 42 and WIPO PCT filings at 37. Europe, India and Australia each sit in a similar band from the high 20s to low 30s. This spread indicates that meaningful protection in this field typically requires a multi-jurisdiction strategy rather than reliance on a single national filing.
US5505909A, filed via PCT in 1991 and published in 1996, covers a process and device that mixes plasma gas flow into hot flue gas from waste incinerators to thermally decompose toxic compounds, with pre-heating of the fresh flue gas through a recuperation-stage heat exchanger working in counter-flow against the plasma-treated gas. It is one of the earliest records in this dataset combining plasma injection with heat recuperation for emissions treatment, so its claims are most relevant to designs that use this specific recuperative counter-flow arrangement for incinerator flue gas. Designs using different heat-exchange geometries, different plasma injection points, or entirely different target gas streams sit outside its core claim scope, but a claim-by-claim comparison against the granted claim set is needed before relying on that distinction.
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Disclaimer. This page is generated from Patsnap Eureka data drawn from a limited snapshot of global patent and scientific-literature records, and is provided for general information and reference only.
Patent data carries inherent limitations: recent filings (typically the most recent 18–24 months) are under-counted due to standard publication lag; counts may be reported at either a patent-family or a patent-record basis and are not always directly comparable; classification, applicant-name, and citation data may contain errors, duplicates, or omissions; and the underlying search query defines and constrains the scope shown. As a result, the analysis may be incomplete or inaccurate and may not reflect the full technology landscape.
Nothing on this page constitutes an exhaustive prior-art, novelty, freedom-to-operate, or validity search, nor does it constitute legal, financial, investment, or professional advice, and it should not be relied upon as such. Any patent, commercial, or strategic decision should be verified independently and reviewed with qualified patent, legal, and domain professionals. Patsnap makes no warranties, express or implied, as to the accuracy, completeness, or fitness for any particular purpose of the information presented.
Machine translation. Assignee and organisation names originally recorded in Chinese, Japanese or Korean have been rendered into English by an AI translation step so that the tables stay readable. These renderings are best-effort and may not match a company’s registered English name; the original name is what the underlying patent record carries, and it is what any Eureka query launched from this page uses.