Electron Beam Melting Patents: Filing Trends & White Space 2026
- Filing activity has already peaked. 2019 recorded the most filings in the dataset, and the pace has not returned to that level since — a pattern more consistent with a settled claim map than a growing one.
- Powder metallurgy carries the field. B22F appears in 52 of 82 families, well ahead of the 40 tagged to additive manufacturing's own B33Y class, showing how much of the intellectual property sits in powder and metallurgical claims rather than process/machine claims.
- Filing is split across jurisdictions with no single dominant office. Europe (EPO) and the United States each hold roughly a third of the total, with WIPO, Germany, Austria and Canada taking smaller but active shares.
Filing growth compares 2021 (11 records) with 2024 (0) — a three-year span. 2024 is the most recent year we treat as complete: publication lags filing by roughly 18 months, so 2025 onwards are still filling in and any growth rate that ends there would understate the field. Top-5 share is the combined record count of the five largest assignees divided by all 82 records in scope (CR5), not by the ranked leaders only.
What this landscape covers
This review tracks 82 patent families published between 2015 and mid-2026 that combine electron beam melting or electron beam powder bed fusion with scale-up language: multi-beam systems, productivity improvement, and serial production. It is a narrow cut of the broader additive manufacturing corpus, built to isolate the patents that actually address throughput and repeatability rather than single-part prototyping.
Because publication typically lags filing by around eighteen months, the most recent one to two years in the trend chart will always look thinner than they eventually turn out to be. Read the tail of the chart as incomplete, not as a genuine drop-off.
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Filing trend and technology composition
Two views of the same 82 families: when the claims were filed, and which IPC subclasses they sit in. Together they show a field that filed hard around 2019 and has since spread its claims across powder metallurgy, alloys and welding as much as additive manufacturing proper.
Filings rose sharply into 2019, then eased
The dataset shows zero filings recorded in 2017, a climb to a peak of 28 in 2019, and a midpoint value of 13 by 2022 — a flat-to-declining trajectory since the peak rather than continued acceleration. That shape is typical of a sub-field where the core scale-up mechanisms were staked out early and later filers are working around, rather than inside, the original claims.
Powder and alloy science outweigh the printer itself
B22F (powder metallurgy) leads at 52 records, ahead of B33Y (additive manufacturing) at 40, with C22C (alloys) at 26 and B29C (plastics shaping) at 22 also present. B23K (welding, soldering, brazing) at 15 and G06T (image data processing) at 10 point to meaningful claim activity in joining/post-processing and in-process imaging, while A61B at 7 and B21D at 5 mark smaller adjacent footprints in medical devices and sheet-metal work.
Shares are the percentage of the 82 records in scope. A patent can carry several IPC classes, so the shares add up to more than 100%.
Go deeper on Electron Beam Melting Scale-Up and Mass Production with Eureka
This page is one run against one query. Ask Eureka your own question about electron beam melting scale-up and mass production and every answer comes back with the patent numbers behind it.
Try EurekaThe most-cited records in this corpus
Method for manufacturing a part using additive manufacturing plus post-processing (EP3061546A1)
The filing describes converting CAD data representing a part's final geometry into morphed CAD data that pre-compensates for distortions expected during the additive build and subsequent post-processing steps, with the stated aim of making serial production of the part cheaper and faster.Abstract condensed from the original filing for length.


| # | Publication no. | Patent title | Citations |
|---|---|---|---|
| 1 | US20120116203A1 | Additive manufacturing flow for the production of patient-specific devices comprising unique patient-specific… | 318 |
| 2 | US20150198052A1 | Method for manufacturing a metallic or ceramic component by selective laser melting additive manufacturing | 97 |
| 3 | US20150165545A1 | Irradiation in generative fabrication | 58 |
| 4 | US20140242400A1 | Method for manufacturing a hybrid component | 51 |
| 5 | EP2772329A1 | Method for manufacturing a hybrid component | 41 |
| 6 | EP2893994A1 | Method for manufacturing a metallic or ceramic component by selective laser melting additive manufacturing | 36 |
| 7 | US20160243644A1 | Method for manufacturing a part by means of an additive manufacturing technique | 31 |
| 8 | JP1988165047A | Continuous melting and casting method by electron beam | 23 |
| 9 | US10337335B2 | Method for manufacturing a metallic or ceramic component by selective laser melting additive manufacturing | 18 |
| 10 | EP3061546A1 | Method for manufacturing a part by means of an additive manufacturing technique | 17 |
Citation counts accumulate over time, so older filings are structurally favoured; treat this table as a map of historical influence rather than current relevance.
Each row carries its publication number; clicking a row searches Eureka by that number.
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Browse MCP servers →What the data means for scale-up strategy
The filing curve and IPC spread both point to a field where the core scale-up mechanics were claimed early, and where the more active claim space now sits in adjacent disciplines.
The growth phase already happened
Filings climbed to 28 in the peak year and had eased back to 13 by the dataset midpoint, with no later year exceeding that peak. New entrants filing on core multi-beam or throughput mechanisms are more likely to be working around occupied claim space than opening new ground.
Powder metallurgy outweighs the printer class
More families are classified under powder metallurgy (B22F) than under additive manufacturing itself (B33Y). Scale-up claims in this field are as much about powder handling, particle characteristics and metallurgical outcome as about beam or build-chamber design.
No single office dominates filing strategy
Europe and the United States sit almost level, with WIPO, Germany, Austria and Canada taking smaller shares. That balance suggests applicants are protecting scale-up claims across multiple manufacturing regions rather than concentrating on one home jurisdiction.
Eureka can read the same corpus for gaps instead of for coverage: under-claimed branches adjacent to electron beam melting scale-up and mass production, with the prior art for and against each one.
Who holds the scale-up claims
Recent-year momentum across the tracked assignees shows zero new filings in the latest year across the organisations captured here, consistent with the dataset's broader flat-to-declining trend since 2019 rather than an active filing race.
Activity has cooled across the board
Every assignee tracked for recent-year momentum, including established turbine and energy manufacturers and additive-manufacturing specialists, shows zero filings in the latest recorded year. This is consistent with the broader flat-to-declining trend rather than a signal specific to any one company.
No single office concentration
With EPO and US filings nearly level and secondary volume through WIPO, Germany, Austria and Canada, ownership of scale-up claims is distributed across several manufacturing-heavy jurisdictions rather than concentrated behind one national filing strategy.
Turbine and energy players sit alongside AM specialists
Assignee names in this space span energy and turbine manufacturers as well as dedicated additive-manufacturing and metal-fabrication companies, reflecting how post-build joining and repair (B23K) and hybrid-component claims cross sector lines.
| Assignee | Recent year | YoY |
|---|---|---|
| Wasbaets Corporation | 0 | -100% |
| Siemens Energy Global GmbH & Co. KG | 0 | — |
| Alstom Technology Ltd | 0 | — |
| Concept Laser GmbH | 0 | — |
| Hannover Medical School | 0 | — |
| EXONE OPERATING LLC | 0 | — |
| General Electric Technology GmbH | 0 | — |
| Siemens AG | 0 | — |
Where to take this analysis
The dataset points to specific questions worth running deeper before committing R&D or freedom-to-operate budget.
Check freedom-to-operate on morphing/distortion-compensation claims
Distortion-compensation approaches like the one in EP3061546A1 sit close to core serial-production claims. A targeted FTO search on this narrow mechanism is cheaper than discovering the overlap after tooling is committed.
Run a claims search in Eureka →Map the powder-metallurgy overlap before filing new EBM claims
With B22F outweighing B33Y in this corpus, a new scale-up filing that only checks additive-manufacturing prior art risks missing the metallurgical claims that actually control the space.
Explore IPC overlap in Eureka →Watch for renewed filing once the lag window closes
The apparent decline after 2019 is partly a publication-lag artefact. Re-running this trend in twelve months will show whether recent years catch up or confirm the slowdown.
Set a monitoring alert in Eureka →Common questions about EBM scale-up patents
The dataset shows filings climbing to a peak of 28 in 2019 before easing to 13 by 2022, with no later year exceeding that peak. This pattern typically means the core mechanisms for scaling EBM output — multi-beam control, powder handling, throughput improvements — were substantially claimed by the early filers, leaving later applicants to file narrower improvement or design-around patents. It does not mean interest in the technology itself declined; publication lag also means the last one to two years in any such dataset understate true filing activity until later data catches up.
In this corpus, powder metallurgy (B22F) appears in 52 of 82 families, more than the 40 tagged under additive manufacturing's own class (B33Y). That means a meaningful share of the intellectual property protecting EBM scale-up covers powder characteristics, particle handling and metallurgical process steps rather than beam-system or build-chamber engineering. Anyone doing freedom-to-operate work on EBM throughput should search powder-metallurgy claims as thoroughly as additive-manufacturing ones, since the two overlap heavily in this field.
European Patent Office filings and United States filings are nearly level in this dataset, at 26 and 25 respectively, with smaller but real activity through the WIPO/PCT route, Germany, Austria and Canada. That spread suggests companies scaling EBM production are protecting claims across multiple major manufacturing regions rather than filing predominantly in one home market. A company evaluating its own filing strategy should treat EPO and US coverage as roughly equally important baselines.
EP3061546A1, filed by Ansaldo Energia IP UK Limited, describes converting a part's final-geometry CAD data into morphed CAD data that pre-compensates for distortions expected during the additive build and any post-processing steps, with the explicit goal of cheaper and faster serial production. It is a process patent centred on the CAD-morphing step rather than on the electron beam hardware itself. Anyone building a distortion-compensation workflow for AM serial production should review this filing's claim scope closely before assuming a similar morphing approach is open to use.
Based on the IPC composition, several adjacent branches carry noticeably fewer records than the core powder and additive-manufacturing classes: in-process imaging for beam control, hybrid AM-plus-machining component claims, sheet-metal hybrid processes, and medical-device-specific EBM applications each register in single digits to low double digits against 52 in the leading class. That relative thinness does not guarantee an easy filing, but it does mark where claim density is lower and a well-drafted first filing has more room to stand out.
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Disclaimer. This page is generated from Patsnap Eureka data drawn from a limited snapshot of global patent and scientific-literature records, and is provided for general information and reference only.
Patent data carries inherent limitations: recent filings (typically the most recent 18–24 months) are under-counted due to standard publication lag; counts may be reported at either a patent-family or a patent-record basis and are not always directly comparable; classification, applicant-name, and citation data may contain errors, duplicates, or omissions; and the underlying search query defines and constrains the scope shown. As a result, the analysis may be incomplete or inaccurate and may not reflect the full technology landscape.
Nothing on this page constitutes an exhaustive prior-art, novelty, freedom-to-operate, or validity search, nor does it constitute legal, financial, investment, or professional advice, and it should not be relied upon as such. Any patent, commercial, or strategic decision should be verified independently and reviewed with qualified patent, legal, and domain professionals. Patsnap makes no warranties, express or implied, as to the accuracy, completeness, or fitness for any particular purpose of the information presented.
Machine translation. Assignee and organisation names originally recorded in Chinese, Japanese or Korean have been rendered into English by an AI translation step so that the tables stay readable. These renderings are best-effort and may not match a company’s registered English name; the original name is what the underlying patent record carries, and it is what any Eureka query launched from this page uses.