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Green Steel / Low-Carbon Steelmaking Patent Landscape

Green Steel / Low-Carbon Steelmaking Patent Landscape
Competitive Landscape

Green Steel / Low-Carbon Steelmaking Patent Landscape in 2026

HYBRIT Development AB commands 127 of the 369 patent families in scope, making green steel one of the most concentrated early-stage technology fields tracked by PatSnap Eureka. The field is still expanding on a multi-year basis, though annual volume has eased from its 2021 peak and the most recent years are further understated by publication lag.

369
Patent families in scope
66%
Top-5 share of top-100 filers
+112%
3-yr filing growth (lag-adj.)
Europe (EPO)
Leading jurisdiction
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Published byPatSnap Insights Team··7 min readVerified by PatSnap Eureka data
Overview

HYBRIT leads a highly concentrated field with a clear first-mover advantage

HYBRIT Development AB sits alone at the top of ElectraSteel Inc and Paul Wurth SA are tied in third place at 28 patent families each.

The top five filers account for 66% of the combined total among the hundred largest filers — an unusually high concentration that reflects HYBRIT’s pioneer position and the relatively recent commercialization wave that began around 2020. Below the top four, there is a pronounced drop to single-digit counts, signalling a thin challenger tier.

Leading applicants
#ApplicantPatent familiesShare
1HYBRIT Development AB127
2Technological Resources Pty Ltd63
3ElectraSteel Inc28
4Paul Wurth SA28
5Lifezone Limited (UK)10
6Pathfinder Holding Corp7
7Hertha Metals Inc7
8Tata Steel Nederland Technology BV6
9Loussavaara-Kiirunavaara AB (LKAB)5
10Northeastern University China4
#ApplicantPatent familiesShare
11Fortum Battery Recycling Oy4
12thyssenkrupp Steel Europe AG4
13Plagazi4
14Dongda Nonferrous Solid Waste Technology Research Institute (Liaoning)4
15Active Land International Corp4
16Rodolfo Antonio Gomez3
17HYBRIT Development AB3
18Molten Industries Inc3
19Rodolfo Antonio Gomez3
20Carbelec Pty Ltd3
↗ Hover a row · click a company to ask Eureka

HYBRIT’s scale and trajectory imply that hydrogen-based direct reduction is being locked up rapidly at the patent level. Challengers building positions in electrochemical or alternative reduction routes face a narrower window before key process patents mature into enforceable blocks.

Filing counts for 2024 and 2025 are understated due to the standard 18-month publication lag; apparent softening in those years should not be interpreted as a real slowdown. Longer-window growth, applicant concentration, and technology-route coverage are therefore more reliable signals than the latest-year bar alone.

Source: PatSnap Eureka. Chart shows the top applicants ranked by patent families. Applicant counts can overlap where a patent family lists several applicants, so they need not sum to the total in scope.Explore deeper in Eureka →
Trends & Structure

A sharp post-2020 surge concentrated in iron production chemistry, with electrochemical routes emerging

The annual filing trend reveals a field that was dormant before 2020 and then surged to a 2021 peak, while the technology composition shows that iron production chemistry dominates but electrochemical and furnace-engineering branches are gaining relative weight.

Annual filing trend

Zero activity appears through 2019, followed by 103 filings in 2021 — the single largest year on record — then a gradual step-down to 96 in 2022, 68 in 2023, and 65 in 2024. The 2025 and 2026 figures (26 and 6 respectively) are substantially understated by publication lag and should not be read as real declines. The field is expanding on a multi-year basis, with recent three-year filings sitting 112% above the prior three-year window.

Annual filing trendAnnual values from 2017 to 2026, peaking at 103 in 2021.02017020180201952020103202196202268202365202426202562026↗ Hover for values · click a bar to ask Eureka

Technology composition

C21B (iron production / blast furnace chemistry) dominates with 328 records, reflecting the centrality of hydrogen direct reduction. C22B (metal extraction and refining) follows at 155 records. C25B (electrolytic production of compounds) at 72 records and the two furnace classes F27B and F27D (63 and 61 records respectively) are the next largest clusters, indicating growing activity in electrochemical pathways and reactor engineering alongside the core reduction chemistry.

Technology compositionC21B · Iron production (blast furnace) leads with 328; C22B · Metal extraction & refining 155.C21B · Iron production (…328C22B · Metal extraction …155C25B · Electrolytic prod…72F27B · Furnaces & kilns63F27D · Furnace details &…61C21C · Steelmaking51C01B · Non-metallic elem…28C25C · Electrolytic meta…21↗ Hover for values · click a bar to ask Eureka
Source: PatSnap Eureka. Technology-branch counts are measured in patent records; a single patent family can carry several IPC classes, so class totals can exceed the family total in scope.Explore deeper in Eureka →
Key Patents

Highly cited patent families surfaced by the query

Citation-heavy patent families returned by the query. Use this section as citation context, not as a curated list of the most topic-specific patents.

Featured patent
EP4729637A1Published 2026-04-22

SYSTEM UND VERFAHREN ZUR HERSTELLUNG VON GRÜNEM ST…

Saarloha Advanced Materials Private Limited

The present invention relates to a method (150) and a system (200) for producing green steel (600). The method (150) includes the scrap (201) which is obtained from one or more sources of scrap (700). The obtained scrap and ferroalloys are charged into an induction furnace (203) and melted (103) in an inert environment to obtain molten steel (204). The… (excerpt from the patent abstract)

SYSTEM UND VERFAHREN ZUR HERSTELLUNG VON GRÜNEM ST… — patent drawingSYSTEM UND VERFAHREN ZUR HERSTELLUNG VON GRÜNEM ST… — patent drawing
Representative drawings from the patent document.
Open this patent in Eureka →
Highly cited patent families surfaced by this query
#PatentCitations
1用焦炉煤气生产直接还原铁短流程工艺28
2一种氢气炼铁的方法及装置20
3Process for the production of carburized sponge iron17
4Process for the production of sponge iron14
5Iron conversion system and applications13
6Sustainable process for the co-generation of pig i…13
7Process for the Production of Carburized Sponge Iron9
8High Temperature Reactor System and Method for Pro…9

Ranked by total forward citations. Citation counts favour older and broadly cited patent families, and broad or adjacent patents may appear when they match the search scope. Treat this section as citation context, not as a curated list of the most topic-specific patents.

Source: PatSnap Eureka. Citation-ranked patent families surfaced by this query.Open in Eureka →
Insights

What the patent structure means for R&D investment decisions

The concentration of families, the recency of the growth wave, and the absence of recorded co-filing activity each carry distinct implications for teams evaluating entry or partnership strategies.

Growth

Growth stage — multi-year expansion with annual volume easing from the 2021 peak

The lifecycle evidence classifies the field as Growth: three-year recent filings are 112% above the prior window, confirming sustained expansion. However, annual volume peaked in 2021 and has stepped down since, so the growth rate is decelerating even as the absolute base continues to rise. Teams entering now face an active but not yet saturated IP environment.

Growth stage
Concentration

Top-heavy field with a thin challenger tier

The top five filers hold 66% of the combined total among the hundred largest filers. HYBRIT alone accounts for a disproportionate share, leaving ElectraSteel, Paul Wurth, Technological Resources, and Lifezone Limited as the only other meaningful holders. Below rank five, counts fall to single digits, meaning most entrants are at very early filing stages and have not yet built defensive depth.

High concentration
Collaboration

No recorded co-applicant filings in scope

The collaboration evidence shows no co-applicant filings in the current corpus. This is notable given the capital intensity of green steel projects, where joint ventures and consortium-based R&D are common commercially. The absence may reflect early-stage IP siloing or that consortium IP is held by single designated entities rather than multiple co-filers. It represents a gap worth monitoring as demonstration projects mature.

No co-filings recorded
Geography

Europe leads filing activity; PCT and US represent the primary international protection routes

Europe (EPO) leads with 62 records, followed by WIPO PCT at 58 and the United States at 50. China ranks fourth at 46, with Australia fifth at 35 — reflecting the presence of iron-ore-focused filers such as Technological Resources Pty Ltd. Sweden (24 records) is notable as HYBRIT’s home jurisdiction. India (14 records) and Germany (9 records) round out the meaningful national offices, while Japan has only 3 records, suggesting limited filing priority there to date.

EPO / PCT / US / CN
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Co-filing pairs, ranked by the number of jointly-filed patent families.

Source: PatSnap Eureka. Jurisdiction counts are at the patent-record level and reflect active filing strategy across the top applicants.Explore insights →
Leaders

HYBRIT dominates hydrogen-DRI; ElectraSteel is the fastest-rising electrochemical challenger

Two sharply contrasting profiles define the current competitive structure: HYBRIT’s scale in hydrogen-based iron production versus ElectraSteel’s rapid entry via electrochemical metal extraction routes.

Leader · HYBRIT Development AB

HYBRIT Development AB

HYBRIT holds 127 patent families — the largest position in scope by a wide margin. Its technology focus is concentrated in C21B 13 (hydrogen-based iron production, 125 records), supplemented by C25B 1 (electrolytic production, 43 records) and F27B 1 (furnace engineering, 24 records), indicating a broad process-system claim strategy. Momentum is strong: recent filings are up 62% versus the prior period, showing continued active prosecution.

127 patent families
Challenger · ElectraSteel Inc

ElectraSteel Inc

ElectraSteel holds 28 patent families and enters the ranking as a new entrant in the recent period, making it the fastest-growing filer by trajectory. Its focus is distinctly electrochemical — C22B 3 (metal extraction, 19 records), C25C 1 (electrolytic metal production, 18 records), and C22B 5 (refining, 13 records) — positioning it in a different technical corridor from HYBRIT’s hydrogen-DRI approach and reducing direct overlap risk.

28 patent families
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Paul Wurth SATata Steel Nederland Technology BV+ more
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Leading-applicant momentum (recent 3 yrs, lag-adjusted)
ApplicantRecent (3 yrs)Trend
HYBRIT Development AB76▲ +62%
Technological Resources Pty Ltd26▼ -24%
Paul Wurth SA14▬ 0%
ElectraSteel Inc27▲ new entrant
Lifezone Limited (UK)9▲ new entrant
Hertha Metals Inc4▲ new entrant
Pathfinder Holding Corp7▲ new entrant
Tata Steel Nederland Technology BV5▲ new entrant
Source: PatSnap Eureka. Family counts and technology focus drawn from applicant ranking and IPC-level filing data.Explore players →
Adjacent Branches

Electrochemical routes and steelmaking process control are under-served relative to iron-reduction chemistry

While C21B dominates the corpus, several adjacent IPC branches carry meaningful technical relevance to green steel but remain sparsely covered relative to the overall filing volume, suggesting room for differentiated positioning.

C25B · Electrolytic production of compounds

With 72 records and an 8% share of IPC branch coverage, C25B is the largest of the adjacent clusters but remains thin compared to C21B’s 328 records. Electrolytic hydrogen production is a direct feedstock enabler for hydrogen-DRI, and electrolytic ironmaking itself is an alternative decarbonisation route pursued by ElectraSteel. Teams with electrolyser or membrane expertise have a plausible entry path here that does not require competing head-on with HYBRIT’s DRI portfolio.

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C21C · Steelmaking (electric arc, converter, ladle processes)

C21C holds 51 records and a 6% branch share — surprisingly low given that steelmaking conversion is the downstream step in every green steel process chain. The most-cited patents in scope include sponge iron carburisation and direct reduction processes, but converter and electric-arc furnace control tailored to DRI feedstocks is sparsely filed. Process engineers focused on EAF optimisation for high-hydrogen-DRI charge mixes could find differentiated claim space here.

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F27B · Furnaces & kilnsC01B · Non-metallic elements & inorganic compounds+ more
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Source: PatSnap Eureka. Branch share is calculated relative to total IPC records in the corpus; sparsity is relative to C21B’s dominant count.Explore emerging →
Route Matrix

How the leading filers differ by technology route

Strength of each leader across the main technology routes.

PlayerC21B 13 · Iron production (blast furnace)C22B 5 · Metal extraction & refiningC25B 1 · Electrolytic production of compoundsC22B 1 · Metal extraction & refiningC22B 3 · Metal extraction & refining
HYBRIT Development ABStrong · 125Emerging · 11Moderate · 43Emerging · 15Absent
Technological Resources Pty LtdStrong · 58Strong · 40AbsentModerate · 14Absent
ElectraSteel IncStrong · 10Strong · 13Moderate · 6AbsentStrong · 19
Paul Wurth SAStrong · 28AbsentAbsentAbsentAbsent
Lifezone Limited (UK)AbsentAbsentAbsentAbsentStrong · 10
Pathfinder Holding CorpStrong · 7AbsentModerate · 2AbsentAbsent
Tata Steel Nederland Technology BVStrong · 6AbsentAbsentAbsentAbsent
Source: PatSnap Eureka. Matrix values are measured in patent records and should not be compared directly with family-level applicant totals.Compare in Eureka →
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Disclaimer. This page is generated from PatSnap Eureka data drawn from a limited snapshot of global patent and scientific-literature records, and is provided for general information and reference only.

Patent data carries inherent limitations: recent filings (typically the most recent 18–24 months) are under-counted due to standard publication lag; counts may be reported at either a patent-family or a patent-record basis and are not always directly comparable; classification, applicant-name, and citation data may contain errors, duplicates, or omissions; and the underlying search query defines and constrains the scope shown. As a result, the analysis may be incomplete or inaccurate and may not reflect the full technology landscape.

Nothing on this page constitutes an exhaustive prior-art, novelty, freedom-to-operate, or validity search, nor does it constitute legal, financial, investment, or professional advice, and it should not be relied upon as such. Any patent, commercial, or strategic decision should be verified independently and reviewed with qualified patent, legal, and domain professionals. PatSnap makes no warranties, express or implied, as to the accuracy, completeness, or fitness for any particular purpose of the information presented.

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