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High-Barrier Film Scale-Up: Patent Landscape 2026

High-Barrier Film Scale-Up: Patent Landscape 2026
https://www.patsnap.com/resources/blog/rd-blog/high-barrier-film-scale-up-and-mass-production-patent-landscape/ · Patsnap · data cut-off 2026-07-31 · downloaded from the live page
Packaging Technology · Patent Landscape 2026
High-Barrier Film Scale-Up and Mass Production Patent Landscape
  • Filing activity peaked in 2017 at 20 families and has drifted down through a 2022 midpoint of 9, a pattern that reads as claim consolidation rather than a growing field.
  • B32B layered-product claims dominate appearing in 207 of 247 families, with B29C shaping claims close behind at 139 — most filers are protecting laminate structure, not the deposition step itself.
  • The United States and EPO carry the bulk of filings 84 and 69 records respectively, with WIPO PCT filings at only 22 — this is a two-jurisdiction fight, not a globally coordinated one.
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247
Published Records
36%
Top-5 Share of All Records
-50%
Filing Growth 2021→2024
US
Leading Jurisdiction

Filing growth compares 2021 (4 records) with 2024 (2) — a three-year span. 2024 is the most recent year we treat as complete: publication lags filing by roughly 18 months, so 2025 onwards are still filling in and any growth rate that ends there would understate the field. Top-5 share is the combined record count of the five largest assignees divided by all 247 records in scope (CR5), not by the ranked leaders only.

Published byPatsnap Research··6 min readSourced from Patsnap Eureka
Field Overview

What this landscape covers

This dataset tracks patent families combining high-barrier film language with scale-up process terms — roll-to-roll coating, coextrusion, vacuum deposition scale-up and high-throughput production — inside IPC classes B32B37 (laminating processes), B29C48 (extrusion/calendering) and C23C14 (vacuum coating). It captures the manufacturing side of barrier film, not raw material chemistry alone. Publication lags filing by roughly 18 months, so 2025-2026 counts will rise as records clear examination.

The 247 families span six receiving offices and eight IPC subclasses, giving a reasonably complete view of who is claiming laminate architecture versus who is claiming the process step that produces it.

Filing trend and technology composition, 2015-2026
  1. 1DAI NIPPON PRINTING CO LTD20
  2. 2NOVA CHEM (INT) SA20
  3. 3CRYOVAC INC19
  4. 43M INNOVATIVE PROPERTIES CO18
  5. 5TOYOBO CO LTD12
  6. 6OBSHCHESTVO S OGRANICHENNOJ OTVETABTVENNOSTJU PROIZVODSTVENNO KOMMERCHESKAJA FA ATLANTIS PAK12
  7. 7STORA ENSO OYJ12
  8. 8CELLRESIN TECHNOLOGIES LLC10
  9. 9ROHM GMBH9
  10. 10TORAY INDUSTRIES INC9
Source: Patsnap Eureka. Assignee ranking and totals. Derived from a Patsnap search on High-Barrier Film Scale-Up and Mass Production covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP

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The Data

Filing trend and classification mix

Two views of the same 247 families: how filing volume has moved year over year, and which IPC subclasses carry the claim weight.

Filing trend, 2017-2026

Filings peaked in 2017 at 20 and fell to a 2022 midpoint of 9, with 2026 still at 0 pending publication — consistent with a mature claim landscape rather than an emerging one.

Filing trend, 2017-2026051015202020172018201920202021202220232024202502026Most recent year is partial — publication lag means later filings are not yet visible.

IPC subclass composition

B32B (207) and B29C (139) dominate, meaning most protection sits on layered-product structure and plastics shaping rather than the coating step in C23C (68) — a gap worth checking before assuming deposition process claims are crowded.

IPC subclass compositionB32B · Layered products & laminates20783.8%B29C · Shaping of plastics13956.3%C08J · Polymer processing & solutions9136.8%C23C · Coating & surface deposition6827.5%B65D · Containers & packaging6626.7%C08L · Polymer compositions4518.2%B29L · Plastic products (index)4217.0%B29K · Plastics moulding materials (i…3413.8%Other18675.3%

Shares are the percentage of the 247 records in scope. A patent can carry several IPC classes, so the shares add up to more than 100%.

Source: Patsnap Eureka. Filing trend and technology composition. Derived from a Patsnap search on High-Barrier Film Scale-Up and Mass Production covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.

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Key Patents

Most-cited prior art and a representative recent filing

Representative Filing
US20220161478A12022-05-26

Crystal Clear High Barrier Packaging Film — US20220161478A1

BBS CORPORATION

A transparent multilayer coextruded heat shrinkable barrier film for high-value food and medical device packaging. It combines transparent polyester outer layers with an inner nanolayer sequence alternating ethylene vinyl alcohol nanolayers with ethylene ethyl acrylate, LDPE or LLDPE nanolayers held below a specified crystallinity, joined by adhesive layers.Filed by BBS Corporation, published 2022-05-26 — filed under coextrusion process claims rather than a deposition or coating route.

US20220161478A1 — patent drawing 1US20220161478A1 — patent drawing 2
View full filing
Most-cited records in this corpus
#Publication no.Patent titleCitations
1US20010038894A1Gas barrier film121
2US5558930AHeat sealable, high moisture barrier film and method of making same95
3US5468526AMultilayer barrier film for ostomy applications80
4US20080118749A1Barrier film for food packaging78
5US6218013B1Barrier material comprising a thermoplastic and a compatible cyclodextrin derivative75
6US5492947ABarrier material comprising a thermoplastic and a compatible cyclodextrin derivative73
7US5061534AHigh oxygen barrier film66
8US20050019503A1Gas barrier film65
9US5882565ABarrier material comprising a thermoplastic and a compatible cyclodextrin derivative59
10US5603974ABarrier material comprising a thermoplastic and a compatible cyclodextrin derivative59

Citation counts favour older records that have had more time to accumulate citations inside this corpus — treat them as markers of influence on subsequent filers, not as evidence that the claims are still commercially active.

Each row carries its publication number; clicking a row searches Eureka by that number.

Source: Patsnap Eureka. Citation counts and representative records. Derived from a Patsnap search on High-Barrier Film Scale-Up and Mass Production covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
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Insights

What the numbers say about where to focus

Three readings of the same dataset: the technology split, the geographic footprint, and the citation legacy that current filers are building against.

Technology Split
207 of 247
families touch B32B

Laminate structure, not the coating step, carries the claim weight

B32B layered-product claims appear in 84% of families, well ahead of C23C vacuum-coating claims at 68. Filers are protecting the finished multilayer architecture far more often than the deposition equipment or process that builds it.

IPC composition, this corpus
Jurisdiction Footprint
84 US / 69 EPO
vs. 22 WIPO PCT

Protection is concentrated in two offices, not filed globally

The low PCT count relative to direct US and EPO filings suggests most applicants are defending core commercial markets rather than building broad international coverage — a gap for filers targeting Asia-Pacific production bases.

Receiving office counts, this corpus
Filing Momentum
20 → 9 → 0
2017, 2022, 2026

Volume has been declining since the 2017 peak

The midpoint year of 9 filings in 2022, against a 2017 peak of 20, points to a field where core claim territory was staked out early. New entrants face denser prior art than the raw filing count for any single recent year suggests.

Filing trend, this corpus
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Eureka can read the same corpus for gaps instead of for coverage: under-claimed branches adjacent to high-barrier film scale-up and mass production, with the prior art for and against each one.

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Co-assignee activity
AssigneeCo-assigneeShared families
NOVA Chemicals (International) S.A.TIKUISIS TONY1
NOVA Chemicals (International) S.A.SAUVAGEAU DENNY PAUL1
NOVA Chemicals (International) S.A.MARSHALL SARAH1
NOVA Chemicals (International) S.A.LAM PATRICK1
NOVA Chemicals (International) S.A.CHUANG TINGTING1
NOVA Chemicals (International) S.A.CHISHOLM P SCOTT1
NOVA Chemicals (International) S.A.CHECKNITA DOUGLAS1
NOVA Chemicals (International) S.A.AUBEE NORMAN DORIEN JOSEPH1

Only 10 co-assignee pairs appear across 247 families, and the strongest links are single-instance collaborations tied to one applicant — this is a field of solo filers, not joint-venture consortia.

Source: Patsnap Eureka. Co-assignee relationships and derived observations. Derived from a Patsnap search on High-Barrier Film Scale-Up and Mass Production covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
Players

Who holds the claims, and where activity has stalled

Assignee momentum in the most recent year is flat across the board, which changes how a freedom-to-operate search should be scoped — recent silence does not mean the earlier claims have lapsed.

Momentum Signal
0 in latest year
across leading assignees

No leading assignee filed in the most recent year

NOVA Chemicals (International) S.A., Cryovac, Inc. and 3M Innovative Properties Company (USA) all show zero filings in the latest year tracked. Given the 18-month publication lag, this reads as a reporting gap as much as a real pause, but it means recent competitive signal from these names has to be inferred from older grants.

Recent-year momentum, this corpus
Sharpest Decline
-100% YoY
Dai Nippon Printing Co., Ltd.

One major filer shows a clean year-over-year drop to zero

Dai Nippon Printing Co., Ltd. (Dai Nippon Printing) is the only assignee in this dataset with an explicit -100% YoY figure attached, moving from active filing to none in the latest tracked year — worth checking against its broader portfolio outside this search string before reading too much into it.

Recent-year momentum, this corpus
Collaboration Pattern
10 pairs total
co-assignee links

Collaboration is rare and concentrated on one applicant

NOVA Chemicals (International) S.A. anchors the three strongest co-assignee pairs in the dataset, each with individual named inventors rather than corporate co-filers. Elsewhere, the corpus is dominated by single-assignee filings.

Co-assignee pairs, this corpus
🔍
Under-claimed sub-areas worth checking before you file
Based on the gap between dense B32B/B29C structural claims and thinner C23C process coverage, these process-side niches carry lighter prior art density in this corpus:
in-line vacuum-deposition throughput controlnanolayer crystallinity process tuningroll-to-roll coating defect inspectionhigh-speed coextrusion die design
Rank all filers by momentum →
Assignee filing momentum, most recent year
AssigneeRecent yearYoY
NOVA Chemicals (International) S.A.0
Cryovac, Inc.0
3M Innovative Properties Company (USA)0
Dai Nippon Printing Co., Ltd.0-100%
Stora Enso Oyj0
Toyobo Co., Ltd.0
OOO PKF Atlantis Pak0
Aspen Research Corporation0
Source: Patsnap Eureka. Assignee-level momentum. Derived from a Patsnap search on High-Barrier Film Scale-Up and Mass Production covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
What's Next

Where to take this analysis

The trend and classification data point to specific next steps depending on whether you are filing, licensing or scoping freedom to operate.

Run a freedom-to-operate check on coextrusion claims

With B29C claims present in 139 of 247 families, a targeted FTO pass on coextrusion die and layer-sequencing claims is the highest-value next step before committing to a production line design.

Explore in Eureka

Map the C23C process-claim gap in detail

Vacuum deposition scale-up claims sit well behind structural laminate claims in volume. A closer read of the 68 C23C records will show whether that gap is real white space or simply under-indexed by this search string.

Explore in Eureka
Source: Patsnap Eureka. Forward-looking reading of the same dataset. Derived from a Patsnap search on High-Barrier Film Scale-Up and Mass Production covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
FAQ

Common questions about this landscape

Answers are grounded in the same dataset. Derived from a Patsnap search on High-Barrier Film Scale-Up and Mass Production covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP

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Disclaimer. This page is generated from Patsnap Eureka data drawn from a limited snapshot of global patent and scientific-literature records, and is provided for general information and reference only.

Patent data carries inherent limitations: recent filings (typically the most recent 18–24 months) are under-counted due to standard publication lag; counts may be reported at either a patent-family or a patent-record basis and are not always directly comparable; classification, applicant-name, and citation data may contain errors, duplicates, or omissions; and the underlying search query defines and constrains the scope shown. As a result, the analysis may be incomplete or inaccurate and may not reflect the full technology landscape.

Nothing on this page constitutes an exhaustive prior-art, novelty, freedom-to-operate, or validity search, nor does it constitute legal, financial, investment, or professional advice, and it should not be relied upon as such. Any patent, commercial, or strategic decision should be verified independently and reviewed with qualified patent, legal, and domain professionals. Patsnap makes no warranties, express or implied, as to the accuracy, completeness, or fitness for any particular purpose of the information presented.

Machine translation. Assignee and organisation names originally recorded in Chinese, Japanese or Korean have been rendered into English by an AI translation step so that the tables stay readable. These renderings are best-effort and may not match a company’s registered English name; the original name is what the underlying patent record carries, and it is what any Eureka query launched from this page uses.

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