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Hydroprocessing Reactor Patents: Who Leads, Filing Trends 2026

Hydroprocessing Reactor Patents: Who Leads, Filing Trends 2026
https://www.patsnap.com/resources/blog/rd-blog/hydroprocessing-reactors-and-internals-patent-landscape/ · Patsnap · data cut-off 2026-07-31 · downloaded from the live page
Patent Landscape · Oil Refining & Lubricants
Hydroprocessing reactor patents: quench zones, catalyst grading and where filing has cooled
  • A single leader files at scale. the top-ranked assignee holds 38 records against a fifth-place count of just 2, with a long tail of single- and two-filer entrants behind it.
  • Filing peaked in 2021 at 16 records and has since flattened toward the 2022 midpoint of 9, suggesting the core reactor-internals claim space is largely staked out rather than still expanding.
  • Almost all activity sits inside catalysis, not separations. B01J covers 100% of the 75 records in scope, while C10G hydrocarbon-oil processing appears in 37.3% and B01D separation equipment in only 22.7%.
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75
Published Records
-100%
3-Yr Growth (lag-adjusted)
EP
Leading Jurisdiction
6
Active Filers Ranked
Published byPatsnap Research··7 min readSourced from Patsnap Eureka
Overview

What this landscape covers

Hydroprocessing reactor internals govern how a refinery converts crude fractions into cleaner fuels: catalyst bed distribution, quench zone design, hot spot control and the grading strategy used to manage pressure drop over a run. This landscape covers 75 published records filed between 2015 and 2026 that combine reactor or trickle-bed architecture with these operating-condition claims, filtered to IPC classes B01J8, C10G49 and B01J19.

Publication typically lags filing by roughly 18 months, so the most recent year's count understates real filing activity. Family-level counting is used where possible in the assignee ranking, which neutralises continuation filings and multi-jurisdiction duplicates that would otherwise inflate a single applicant's apparent output.

Filing activity and technology composition, 2015–2026
  1. 1UOP LLC38
  2. 2Chevron U.S.A. Inc.20
  3. 3Mobil Oil Corporation8
  4. 4DAILY JEFFREY N7
  5. 5KILLEN RALPH EVANS2
  6. 6BOYAK CRAIG2
Source: Patsnap Eureka. Assignee ranking and totals. Derived from a Patsnap search on Hydroprocessing Reactors and Internals covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP

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The Data

Filing trend and technology composition

Two views of the same 75-record dataset: annual filing volume, and the IPC subclasses those records fall into. Because a single record can carry more than one IPC class, the composition shares add up to more than 100% of the record total.

A 2021 peak followed by a flattening trend

Filings rose to a peak of 16 in 2021, then eased back toward 9 at the 2022 midpoint. That pattern reads as flat-to-declining rather than a technology still in a growth phase — though the most recent one or two years are understated by publication lag and should not be read as a hard drop-off.

A 2021 peak followed by a flattening trend0510152002017201820192020162021202220232024202502026Most recent year is partial — publication lag means later filings are not yet visible.

Concentrated in catalysis, thinner in separations and heat exchange

B01J (chemical and physical processes, catalysis) touches every one of the 75 records in scope, confirming the search is anchored correctly on catalytic reactor internals. C10G (hydrocarbon oil refining) appears in 37.3% of records and B01D (separation processes) in 22.7%, while B01F mixing equipment, F28D heat exchange and B23P metalworking each cover a small minority — these thinner classes are where reactor-adjacent mechanical claims sit.

Concentrated in catalysis, thinner in separations and heat exchangeB01J · Chemical/physical processes & …75100.0%C10G · Hydrocarbon oils & refining2837.3%B01D · Separation processes (filtrati…1722.7%C07C · Acyclic & carbocyclic compounds810.7%B01F · Mixing & stirring68.0%F28D · Heat-exchange apparatus22.7%B23P · Metal working (general)11.3%

Shares are the percentage of the 75 records in scope. A patent can carry several IPC classes, so the shares add up to more than 100%.

Source: Patsnap Eureka. Filing trend and technology composition. Derived from a Patsnap search on Hydroprocessing Reactors and Internals covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.

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Key Patents

The most-cited prior art in this space

Featured record
US6299759B12001-10-09

US6299759B1 — Hydroprocessing reactor and process with gas and liquid quench

MOBIL OIL CORPORATION

A method and reactor system for catalytic hydrotreating and hydrocracking liquid hydrocarbon feedstock, using a plurality of successive reaction zones each with its own hydroprocessing catalyst bed, at least one hydrotreating zone upstream of at least one hydrocracking zone, with hydrogen gas introduced for flow through and over the catalyst beds to manage the hydrogen exotherm.Cited 130 times within this corpus — the single most-cited record by a wide margin, and the natural reference point for any multi-zone quench architecture filed after it.

US6299759B1 — patent drawing 1US6299759B1 — patent drawing 2
View full record
Highest-cited records in scope
#Publication no.Patent titleCitations
1US6299759B1Hydroprocessing reactor and process with gas and liquid quench130
2US20120305446A1Controlling temperature within a catalyst bed in a reactor vessel20
3US10589244B1Hydroprocessing reactor internals having reduced height13
4US20120269699A1Method of fabricating a mixing chamber and a reactor relating thereto13
5US20130064731A1Fixed-bed catalyst support for a hydroprocessing reactor12
6WO1999041329A1Hydroprocessing reactor and process with liquid quench11
7US10668442B1Hydroprocessing reactor internals having reduced height5
8US9199213B2Fixed-bed catalyst support for a hydroprocessing reactor3
9WO2024086807A1Multi-zone filtration device for a down-flow hydroprocessing reactor1
10EP4221880A1Hydroprocessing reactor internals having reduced height1

Citation counts are drawn from the searched corpus and favour older filings; treat them as a signal of influence on later applicants rather than a measure of current commercial importance.

Each row carries its publication number; clicking a row searches Eureka by that number.

Source: Patsnap Eureka. Citation counts and representative records. Derived from a Patsnap search on Hydroprocessing Reactors and Internals covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
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Insights

What the numbers mean for a filing decision

Three read-throughs from the assignee, trend and citation data — useful for deciding where a new filing is likely to face dense prior art versus where the space is still open.

Concentration
38 vs 2
leader vs fifth place

One filer dominates, five others hold single-digit counts

The top-ranked assignee's 38 records dwarf the fifth-ranked assignee's 2, and the ranking itself only covers six named entities. That gap signals a mature filer with an entrenched position in core quench-zone and catalyst-bed claims, with everyone else filing opportunistically rather than building a portfolio.

Based on the 6-company assignee ranking in scope.
Momentum
Peak 16 (2021)
then flat to 9 by 2022

Filing has cooled since its 2021 peak

Annual filings rose to 16 in 2021 before easing back to 9 by the 2022 midpoint, with no assignee showing positive year-over-year momentum in the latest tracked year. That pattern is consistent with a claim space that has already been substantially staked out at the reactor-architecture level.

Recent-year counts are understated by an approximate 18-month publication lag.
Influence
130 citations
on the top-cited record

One 2001 patent anchors the citation graph

US6299759B1's multi-zone gas-and-liquid quench design is cited 130 times in this corpus, more than six times the next most-cited record. New filings on quench-zone architecture are very likely to be examined against it.

Citation counts favour older, earlier-filed records by construction.
Eureka AI Agent
Looking for what nobody has claimed yet?

Eureka can read the same corpus for gaps instead of for coverage: under-claimed branches adjacent to hydroprocessing reactors and internals, with the prior art for and against each one.

Find the white space →
Source: Patsnap Eureka. Co-assignee relationships and derived observations. Derived from a Patsnap search on Hydroprocessing Reactors and Internals covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
Players

Who is filing, and where the gaps sit

The assignee ranking returned by this dataset covers six companies, spanning legacy refining majors and individual named inventors. It is not a top-50 or top-100 list — it is the complete ranking this search surfaces.

Leader
38 records
records in the ranking

A single major refiner leads by a wide margin

The top-ranked assignee's 38 records set it apart from every other name in the ranking, consistent with a company that has treated reactor internals as a core, defensible claim area over multiple filing cycles rather than a one-off contribution.

Family-level count from the assignee ranking.
Long tail
2 records
fifth-place count

A steep drop-off after the leader

Fifth place holds only 2 records, and the ranking includes individually named inventors alongside corporate assignees. That mix suggests parts of this space, particularly mechanical fabrication details, are still being filed by small teams rather than dominated by refining majors.

Six companies total in the ranking returned for this search.
Collaboration
1 pair
co-assignee pairing

Co-filing is essentially absent

Only one co-assignee pairing appears in the dataset, between two individually named inventors. Corporate assignees in this space are filing independently rather than through joint ventures or shared R&D arrangements, at least as far as this record set shows.

Strongest pairing recorded twice.
🔍
Under-claimed sub-areas worth checking before filing
Classes with thin representation relative to the core catalysis and refining classes point to where claim space is less occupied.
Reactor-internals heat exchange integrationMixing chamber fabrication methodsMetalworking for catalyst support structuresMulti-zone quench gas distribution geometry
Rank all filers by momentum →
Recent-year filing momentum by assignee
AssigneeRecent yearYoY
UOP LLC0
Chevron U.S.A. Inc.0-100%
Mobil Oil Corporation0
DAILY JEFFREY N0
KILLEN RALPH EVANS0
BOYAK CRAIG0
Source: Patsnap Eureka. Assignee-level momentum. Derived from a Patsnap search on Hydroprocessing Reactors and Internals covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
What's Next

Where to take this analysis

The dataset points to a mature, top-heavy filing landscape with a cooling trend. The next steps depend on whether the goal is freedom-to-operate, portfolio benchmarking or spotting an underused claim angle.

Map claims against the leader's portfolio

With one assignee holding 38 of the records in scope, any new filing on quench-zone or catalyst-bed architecture should be checked against that portfolio specifically, not just the general prior art.

Explore assignee portfolios in Eureka

Probe the thinner IPC classes

B01F mixing, F28D heat exchange and B23P metalworking each cover a small minority of the 75 records, which is where narrower, less-contested claims are more likely to sit.

Run a white-space search in Eureka
Source: Patsnap Eureka. Forward-looking reading of the same dataset. Derived from a Patsnap search on Hydroprocessing Reactors and Internals covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
FAQ

Common questions on hydroprocessing reactor patents

Answers are grounded in the same dataset. Derived from a Patsnap search on Hydroprocessing Reactors and Internals covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP

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Disclaimer. This page is generated from Patsnap Eureka data drawn from a limited snapshot of global patent and scientific-literature records, and is provided for general information and reference only.

Patent data carries inherent limitations: recent filings (typically the most recent 18–24 months) are under-counted due to standard publication lag; counts may be reported at either a patent-family or a patent-record basis and are not always directly comparable; classification, applicant-name, and citation data may contain errors, duplicates, or omissions; and the underlying search query defines and constrains the scope shown. As a result, the analysis may be incomplete or inaccurate and may not reflect the full technology landscape.

Nothing on this page constitutes an exhaustive prior-art, novelty, freedom-to-operate, or validity search, nor does it constitute legal, financial, investment, or professional advice, and it should not be relied upon as such. Any patent, commercial, or strategic decision should be verified independently and reviewed with qualified patent, legal, and domain professionals. Patsnap makes no warranties, express or implied, as to the accuracy, completeness, or fitness for any particular purpose of the information presented.

Machine translation. Assignee and organisation names originally recorded in Chinese, Japanese or Korean have been rendered into English by an AI translation step so that the tables stay readable. These renderings are best-effort and may not match a company’s registered English name; the original name is what the underlying patent record carries, and it is what any Eureka query launched from this page uses.

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