Impedance Battery Monitoring — PatSnap Eureka
Impedance-Based Battery Monitoring for Internal Short Circuit Detection Before Thermal Runaway
Internal short circuit resistance is the dominant variable governing thermal runaway propagation in lithium-ion batteries — and it can be measured long before catastrophic failure occurs. Discover how AC impedance spectroscopy, resistance change detection, and neural network fusion are reshaping battery safety monitoring across 50+ global patents.
Why Impedance Shifts Precede Thermal Runaway in Lithium-Ion Batteries
Internal short circuits in lithium-ion batteries are not instantaneous catastrophic events. They typically develop gradually through lithium dendrite growth, separator degradation, or contamination-induced conductive pathways. The resulting "soft" ISC manifests as an anomalous self-discharge phenomenon whose severity is directly proportional to the internal short circuit resistance — a quantity measurable long before thermal thresholds are breached.
Research from Pohang University of Science and Technology (2017) established that early detection of ISC resistance can prevent thermal runaway by providing actionable data while the fault is still in a reversible or manageable stage. Their 2020 follow-up demonstrated that soft ISC is a latent risk where conventional load-current-based methods fail due to insufficient persistent excitation, making the constant-current charging phase the optimal window for resistance estimation.
A 3D numerical simulation study from Dalian University of Technology (2022) demonstrated that the internal short circuit resistance — not the short circuit area, penetration depth, or geometric position — is the dominant variable governing thermal runaway propagation. Specifically, lower ISC resistance values produce far greater heat generation rates, confirming that resistance is both the most informative precursor signal and the physically correct quantity to monitor. This is consistent with NIST's materials measurement science frameworks for failure mode characterisation.
An in-operando study by Safion GmbH (2020) further demonstrated that fast impedance spectroscopy can capture real-time degradation effects at elevated temperatures, with the potential for direct integration into battery management systems (BMS). Grenoble Alpes University research (2020) showed that cell impedance, capacity, and contact resistance at the fault site collectively determine short-circuit current magnitude and heat generation rate — meaning that a multi-parameter impedance characterisation strategy is essential for accurate precursor identification. IEEE standards bodies increasingly reference multi-parameter approaches in battery safety guidelines.
Four Signal Processing Paradigms for ISC Precursor Detection
The field has converged on distinct measurement paradigms, each exploiting different aspects of the battery's electrical response — from AC impedance decomposition to Haar transform-enhanced BMS gauge analysis.
Dual-Condition Logic: Electrolyte vs. Reaction Resistance
NISSAN MOTOR CO., LTD. uses AC impedance measurement to separately calculate electrolyte resistance and reaction resistance from the same measurement event. The controller flags a short circuit precursor when the electrolyte resistance change rate remains within a stable range while the reaction resistance simultaneously exceeds a predetermined upper limit — discriminating genuine ISC precursors from reversible aging effects.
Mechanistic discrimination of ISC vs. agingHierarchical Response Parameters for SCPC Likelihood Scoring
ALGOLION LTD. applies a DC electrical stimulus to alter the battery's initial electrical state, then measures the time-varying response — comprising voltage, current, and resistance transients — and extracts hierarchical response parameters: primary parameters describing the functional form of the response, secondary parameters derived from primaries, and composite parameters combining both. SCPC likelihood is assessed against these multi-order indicators.
Integrated corrective action capabilityHaar Transform Applied to BMS Gauge Data
SAMSUNG ELECTRONICS CO., LTD. estimates internal resistance using voltage, current, and temperature data from the BMS, then detects ISC by comparing the change in internal resistance against a predefined threshold. A Haar transform is applied to the resistance estimate to identify discontinuities at charge-discharge transitions — improving sensitivity without requiring additional hardware sensors.
No additional hardware requiredImpedance Derivative as Earlier Warning Signal
Texas Instruments Incorporated patented an approach that determines a potential failure condition from the rate of change of internal impedance — explicitly using the derivative of impedance as the predictive signal rather than its absolute value. This enables earlier detection of accelerating degradation trajectories. A Japanese patent (2025) extends this to capacitive reactance analysis using AC injection at a dynamically selected measurement frequency from an expert database.
Earlier detection than absolute impedancePatent Activity and Method Comparison: Impedance Monitoring for Battery Safety
Data derived from PatSnap Eureka's analysis of 50+ global patent families and peer-reviewed studies on impedance-based internal short circuit detection.
Active Patent Families by Assignee
ALGOLION leads with 7 active global patent family members across US, EP, WO, IL, and IN jurisdictions (2015–2020), followed by Samsung with 5 and Nissan with 3.
Dominant Detection Strategy Breakdown
The dataset clusters around four strategies: AC impedance spectroscopy, internal resistance estimation, OCV/ECM modelling, and time-varying stimulus-response analysis.
AC Impedance Spectroscopy vs. Internal Resistance Change Detection vs. Stimulus-Response
| Attribute | AC Impedance Spectroscopy Nissan portfolio | Internal Resistance Change Samsung portfolio | Stimulus-Response Algolion portfolio |
|---|---|---|---|
| Hardware requirement | Dedicated AC signal injection hardware | Existing BMS gauge chips only LEAD | Controlled DC stimulus circuit |
| Mechanistic specificity | High — separates electrolyte, double-layer, and reaction resistance LEAD | Lower — single resistance value conflates multiple mechanisms | Intermediate — captures double-layer and Faradaic phases separately |
| False positive risk | Low — dual-condition logic filters aging artifacts | Higher — resistance conflation may increase false positives | Low — hierarchical parameter framework provides multi-order indicators LEAD |
| Active mitigation capability | Not described | Not described | Yes — targeted discharge protocols to oxidise lithium plating LEAD |
| Deployment economics | Higher cost and BMS complexity | Best — deployable in existing consumer electronics without modification LEAD | Moderate |
| Signal processing innovation | Impedance fitting and decomposition algorithms | Haar transform discontinuity detection at charge-discharge transitions LEAD | Primary, secondary, and composite parameter hierarchical extraction |
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From Equivalent Circuit Models to Neural Network Fusion
Effective deployment of impedance-based precursor detection requires integration with broader BMS architectures and, increasingly, machine learning frameworks.
Pack-Level OCV Extraction Without Per-Cell Sensing
Pohang University's 2018 research tackled the critical practical problem of pack-level detection where individual cell voltages are unavailable, demonstrating that OCV of a faulted cell can be extracted from pack terminal voltage and load current — enabling ISC resistance estimation in multi-cell configurations without per-cell voltage sensing. This approach is explored further in PatSnap's IP analytics platform.
Self-Discharge Rate as a Quiescent-State ISC Proxy
NIO CO., LTD. (EP, 2025) monitors cell voltage under static conditions after depolarisation completes, calculating self-discharge rate as a proxy for internal short circuit severity. This approach operates in the quiescent state, complementing dynamic impedance methods that require active current excitation.
Who Is Shaping Impedance-Based Battery Safety Monitoring
ALGOLION LTD. is the most concentrated single assignee in the dataset, with at least seven active patent family members across US, EP, WO, IL, and IN jurisdictions (2015–2020). Their innovations consistently centre on stimulus-response characterisation of LIBs to extract hierarchical electrical response parameters for SCPC likelihood assessment. Their technology uniquely positions impedance-family measurements as predictive safety monitoring tools rather than diagnostic health metrics.
SAMSUNG ELECTRONICS CO., LTD. holds at least five active patent family members across US, EP, WO, and IN jurisdictions. Their strategy focuses on internal resistance change detection using existing BMS gauge data — maximising deployment reach by avoiding dedicated impedance hardware. Methods include Haar transform-based discontinuity detection and degradation parameter model comparison. This approach is consistent with IEC battery safety standards emphasising cost-effective large-scale deployment.
NISSAN MOTOR CO., LTD. holds at least three active US and EP patent families focused on solid-state secondary battery ISC prediction via AC impedance decomposition into electrolyte resistance and reaction resistance components.
Furukawa Automotive Systems Inc. (EP, 2024) identifies anomalous increases in charge current over time as a precursor signal — complementing impedance spectroscopy with simpler current-monitoring approaches suitable for cost-constrained automotive deployments. Huawei Technologies Co., Ltd. (EP, 2024) introduced a cross-cell voltage comparison methodology that qualitatively identifies ISC by comparing voltage changes of target and reference cells across multiple charging cycles. The PatSnap customer success library documents how automotive and electronics firms use these IP landscapes to accelerate R&D decisions. For developer access to the underlying patent data, see PatSnap's open API.
Seven Critical Findings from 50+ Patents and Studies
A synthesis of the most actionable technical conclusions from the global impedance-based battery safety monitoring dataset.
ISC Resistance Is the Physically Correct Precursor Quantity
As established by Dalian University of Technology's 3D simulation (2022), ISC resistance dominates thermal runaway propagation, making it the most informative and actionable signal for pre-runaway detection — not short circuit area, penetration depth, or geometric position.
Dalian University, 2022AC Impedance Decomposition Enables Mechanistic Precursor Discrimination
Nissan's Secondary Battery Short-Circuiting Assessment Device demonstrates that dual-condition logic — stable electrolyte resistance with elevated reaction resistance — specifically identifies ISC onset while filtering aging artifacts. This granularity is not achievable with single-value resistance monitoring.
Nissan Motor, EP 2023Rate-of-Change of Impedance Provides Earlier Warning Than Absolute Values
Texas Instruments' patented approach establishes that the temporal derivative of internal impedance is a more sensitive precursor indicator than the impedance value itself, enabling earlier detection of accelerating degradation trajectories.
Texas Instruments, US 2009Internal Resistance Change Detection Is Deployable Without Hardware Modification
Samsung's Haar transform-enhanced BMS gauge data approach detects resistance discontinuities at charge-discharge transitions, offering a cost-effective large-scale deployment path that requires no additional hardware sensors — critical for consumer electronics and automotive applications.
Samsung Electronics, WO 2018Impedance-Based Battery Monitoring — key questions answered
Internal short circuits in lithium-ion batteries develop gradually through lithium dendrite growth, separator degradation, or contamination-induced conductive pathways. The resulting soft ISC manifests as an anomalous self-discharge phenomenon whose severity is directly proportional to the internal short circuit resistance — a quantity that can be quantified long before thermal thresholds are breached.
ISC resistance is the dominant variable governing thermal runaway propagation. Specifically, lower ISC resistance values produce far greater heat generation rates, confirming that resistance is both the most informative precursor signal and the physically correct quantity to monitor, as established by Dalian University of Technology's 3D simulation study.
Yes. Samsung's method obtains battery gauge data (voltage, current, temperature) from the BMS, estimates internal resistance using that data, and detects an ISC by comparing the change in internal resistance against a predefined resistance change threshold. A Haar transform is applied to the resistance estimate to identify discontinuities at charge-discharge transitions — a signal processing innovation that improves sensitivity without requiring additional hardware sensors.
Texas Instruments' patented approach explicitly uses the derivative of impedance as the predictive signal rather than its absolute value, enabling earlier detection of accelerating degradation trajectories. The rate of change of internal impedance provides earlier warning than absolute impedance values.
Yes. Pohang University's research demonstrated that OCV of a faulted cell can be extracted from pack terminal voltage and load current — enabling ISC resistance estimation in multi-cell configurations without per-cell voltage sensing, enabling detection in simplified sensing topologies.
Neural network fusion of impedance with thermal and electrical data is the emerging architecture. M-Tech IT and Wisk Aero demonstrate that impedance signals integrated with power quality and temperature data in neural network models provide the most robust real-time accident prediction performance.
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References
- Detection Method for Soft Internal Short Circuit in Lithium-Ion Battery Pack by Extracting Open Circuit Voltage of Faulted Cell — Pohang University of Science and Technology, 2018
- Lithium-ion battery safety monitoring (EP) — ALGOLION LTD., 2020
- Online Detection of Soft Internal Short Circuit in Lithium-Ion Batteries at Various Standard Charging Ranges — Pohang University of Science and Technology, 2020
- Method and system for detecting resistance of internal short circuit of battery — INDUSTRIAL TECHNOLOGY RESEARCH INSTITUTE, 2022
- A battery management device capable of predicting accidents (KR, 2022) — (주)엠텍정보기술, 2022
- Secondary battery short-circuiting assessment device, short-circuiting assessment method, and short-circuiting assessment system (EP, 2023) — NISSAN MOTOR CO., LTD., 2023
- Secondary battery short-circuiting assessment device (US, 2023) — NISSAN MOTOR CO., LTD., 2023
- Method and electronic device for detecting internal short circuit in battery (US, 2019) — SAMSUNG ELECTRONICS CO., LTD., 2019
- Method and electronic device for detecting internal short circuit in battery (WO, 2018) — SAMSUNG ELECTRONICS CO., LTD., 2018
- Method and apparatus for detecting internal short circuit in battery (US, 2024) — SAMSUNG ELECTRONICS CO., LTD., 2024
- Systems, Methods and Circuits for Determining Potential Battery Failure Based on a Rate of Change of Internal Impedance — TEXAS INSTRUMENTS INCORPORATED, 2009
- Detection of Internal Short Circuit in Lithium Ion Battery Using Model-Based Switching Model Method — Pohang University of Science and Technology, 2017
- Three-Dimensional Modeling for the Internal Shorting Caused Thermal Runaway Process in 20Ah Lithium-Ion Battery — Dalian University of Technology, 2022
- In-Operando Impedance Spectroscopy and Ultrasonic Measurements during High-Temperature Abuse Experiments on Lithium-Ion Batteries — Safion GmbH, 2020
- On The Impact of the Locality on Short-Circuit Characteristics: Experimental Analysis and Multiphysics Simulation — Univ. Grenoble Alpes, 2020
- Lithium-ion battery safety monitoring (US, 2018) — ALGOLION LTD., 2018
- Method, System and Apparatus for Monitoring Short Circuit in Battery — NIO CO., LTD., 2025
- Real-time battery fault detection and state-of-health monitoring — Wisk Aero LLC, 2025
- Rechargeable battery short circuit prediction device — Furukawa Automotive Systems Inc., 2024
- Method for detecting short circuit in battery pack — Huawei Technologies Co., Ltd., 2024
- Battery monitoring system — Honam University, 2025
- Method and system for predicting thermal runaway of lithium battery based on capacitive reactance analysis — JP, 2025
- IEEE — Institute of Electrical and Electronics Engineers (battery safety standards)
- IEC — International Electrotechnical Commission (battery safety standards)
- NIST — National Institute of Standards and Technology (materials measurement science)
All data and statistics on this page are sourced from the references above and from PatSnap's proprietary innovation intelligence platform, PatSnap Eureka.
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