https://www.patsnap.com/resources/blog/rd-blog/industrial-catalytic-reforming-process-control-patent-landscape/ · Patsnap · data cut-off 2026-07-31 · downloaded from the live page
Patent Landscape · Chemical & Process Engineering
Industrial Catalytic Reforming Process Control Patents
  • Flat since the peak. Filings topped out at 10 in 2020 and the 2022 midpoint sits at 8 — this is a mature, not growing, filing pattern.
  • Control-specific IPC codes are a minority. G05B and G05D together account for 43 of 225 records against 225 in C10G, meaning most refining patents still frame control as a secondary claim, not the core one.
  • Citation weight sits in decades-old FCC hardware. The five most-cited records date back to 1971–2004, so influence in this corpus is concentrated in injection and feed-handling patents, not recent control algorithms.
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225
Published Records
54%
Top-5 Share of All Records
-25%
3-Yr Growth (lag-adjusted)
US
Leading Jurisdiction
Published byPatsnap Research··7 min readSourced from Patsnap Eureka
Overview

What this landscape covers

This dataset tracks patent families at the intersection of catalytic reforming, fluid catalytic cracking (FCC) and hydrocracking with process-control elements — riser temperature control, regenerator control and conversion optimisation — filed between 2015 and mid-2026. The search combines refining-process language with control-system IPC codes (C10G11/18, G05B13, C10G35) to isolate patents where control logic, not just reactor hardware, is the claimed subject matter.

225 published records map to 225 patent families, so the ranking below is not inflated by continuation filings or multi-jurisdiction duplicates. Publication typically lags filing by around 18 months, so the most recent filing year in any trend line understates real activity.

Filing activity, 2015–2026
  1. 1SAUDI ARABIAN OIL CO38
  2. 2INTERCAT EQUIP INC30
  3. 3UOP LLC20
  4. 4JOHNSON MATTHEY PROCESS TECHNOLOGIES INC19
  5. 5EXXONMOBIL TECHNOLOGY & ENGINEERING CO15
  6. 6KELLOGG BROWN & ROOT INC10
  7. 7MARATHON PETROLEUM COMPANY LP9
  8. 8PETROLEO BRASILEIRO SA PETROBRAS8
  9. 9GULF RESEARCH & DEVELOPMENT CO8
  10. 10FISHER ROSEMOUNT SYST INC8
Source: Patsnap Eureka. Assignee ranking and totals. Derived from a Patsnap search on Industrial Catalytic Reforming Process Control covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP

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The numbers

Filing trend and technology composition

Two views of the same 225 families: how filing activity has moved year over year, and which IPC subclasses carry the claim weight.

A peak in 2020, then a plateau

Filings rose from zero in 2017 to a peak of 10 in 2020, then held near that level — the 2022 midpoint of 8 shows growth has flattened rather than continued to climb. That pattern is consistent with a field where the core control architectures were staked out early in the window and later filings are refinements rather than new claim territory.

A peak in 2020, then a plateau03581002017201820191020202021202220232024202502026Most recent year is partial — publication lag means later filings are not yet visible.

Control codes are a minority share

Every record carries a C10G hydrocarbon-refining code, and more than half carry B01J catalysis codes, but only 23 records sit in G05B (control and regulating systems) and 20 in G05D (control of non-electric variables). Analytical and monitoring codes — G01N at 12 — are smaller still, indicating that sensor and analytics claims are the least-crowded slice of this landscape relative to the reactor and catalyst claims around them.

Control codes are a minority shareC10G · Hydrocarbon oils & refining225100.0%B01J · Chemical/physical processes & …12254.2%G05B · Control & regulating systems2310.2%C07C · Acyclic & carbocyclic compounds208.9%G05D · Control of non-electric variab…208.9%G01N · Material analysis & testing125.3%F02M · Fuel supply & carburettors114.9%B01D · Separation processes (filtrati…83.6%Other2912.9%

Shares are the percentage of the 225 records in scope. A patent can carry several IPC classes, so the shares add up to more than 100%.

Source: Patsnap Eureka. Filing trend and technology composition. Derived from a Patsnap search on Industrial Catalytic Reforming Process Control covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.

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Prior art

Most-cited records and a representative filing

Representative filing
US9701914B22017-07-11

US9701914B2 — Advanced control of severe FCC process for maximizing propylene production

SAUDI ARABIAN OIL COMPANY

Petroleum oil such as gas oil is catalytically cracked using a base cracking catalyst containing stable Y-type zeolite plus a shape-selective zeolite additive, in a down-flow FCC apparatus with regeneration, separation and stripping zones, under relatively severe conversion conditions. The stated aim is to maximise propylene yield through applied process control and monitoring rather than catalyst chemistry alone.Filed by Saudi Arabian Oil Company, published 2017-07-11.

US9701914B2 — patent drawing 1US9701914B2 — patent drawing 2
View full record
Highest-citation records in this corpus
#Publication no.Patent titleCitations
1US20040099572A1FCC catalyst injection system having closed loop control91
2US6859759B2Method and apparatus for monitoring catalyst requirements of a fluid catalytic cracking catalyst injection sy…77
3US5173175AFCC feed injector72
4US4764268AFluid catalytic cracking of vacuum gas oil with a refractory fluid quench71
5US3617497AFluid catalytic cracking process with a segregated feed charged to the reactor65
6US20040166032A1Method and apparatus for metering catalyst in a fluid catalytic cracking catalyst injection system56
7US4872969AMethod for valveless control of particle transport54
8US20050103684A1Mobile fluid catalytic cracking injection system53
9US6974559B2Apparatus for metering catalyst in a fluid catalytic cracking catalyst injection system50
10US5768904AProcesses for integrating a continuous sorption cooling process with an external process50

Citation counts inside a searched corpus skew toward older filings simply because they have had longer to accumulate references — read this as a map of influence on later filers, not a ranking of current relevance.

Each row carries its publication number; clicking a row searches Eureka by that number.

Source: Patsnap Eureka. Citation counts and representative records. Derived from a Patsnap search on Industrial Catalytic Reforming Process Control covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
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Signal check

What the data actually indicates

Three read-throughs from the filing pattern, IPC split and citation graph, each with a direct implication for a filing or freedom-to-operate decision.

Filing pace
Peak 10 (2020)
families filed

A plateau, not a growth curve

Activity climbed from zero in 2017 to a peak of 10 in 2020 and has not exceeded that since, with the 2022 midpoint at 8. Treat any 2024–2026 dip as a publication-lag artefact rather than a real slowdown, but do not read this as an expanding field either.

Filing trend, 2017–2026
Claim concentration
225 vs 23
C10G vs G05B records

Control claims ride on refining claims

Nearly every record in this set is anchored in C10G hydrocarbon-processing language; only a minority carry a dedicated control-systems code. A control innovation filed purely under G05B/G05D logic, without refining-process framing, sits in noticeably thinner claim territory.

IPC composition
Prior art age
1971–2004
top-cited filing years

Influence sits in feed and injector hardware

The five most-cited records in this corpus are FCC feed injectors, catalyst injection systems and feed-quench methods, not control algorithms. New filings on riser or regenerator control logic are less likely to collide with this old, heavily-cited hardware than with more recent, less-cited software claims.

Most-cited records
Collaboration
10 pairs
co-assignee pairings

Filing is mostly solo, not joint

Only ten co-assignee pairs appear across 225 families, and the strongest pairing tops out at six shared filings. Co-development is the exception in this landscape, so a partnership-based filing strategy would stand out rather than follow convention.

Co-assignee pairs
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Eureka can read the same corpus for gaps instead of for coverage: under-claimed branches adjacent to industrial catalytic reforming process control, with the prior art for and against each one.

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Source: Patsnap Eureka. Co-assignee relationships and derived observations. Derived from a Patsnap search on Industrial Catalytic Reforming Process Control covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
Who is filing

Assignee landscape and momentum

Filing here is led by refiners and licensors with deep FCC hardware portfolios, alongside control-system specialists who partner into refining claims rather than filing them solo.

Refiner-led filing
0 latest year
momentum for leading assignees

Named leaders show no recent-year filings

Every assignee tracked for recent-year momentum — including Saudi Arabian Oil Company, UOP, ExxonMobil Research and Engineering, and Marathon Petroleum — shows zero filings in the latest tracked year. Given the 18-month publication lag, this is most likely a reporting gap rather than an exit from the space.

Recent-year momentum
Control specialists
4
shared filings, strongest control pairing

Fisher-Rosemount pairs into refiner filings

Fisher-Rosemount Systems' strongest co-assignee pairing (4 shared filings with an individual inventor) shows a control-instrumentation vendor filing alongside refining operators rather than independently — a pattern worth watching for licensing or joint-development angles.

Co-assignee pairs
Geographic filing
76 US filings
leading receiving office

US and EPO dominate, PCT is secondary

The United States receives more than double the filings of any other single office (76), with Europe second at 42 and WIPO/PCT third at 26. Canada's 25 filings are close behind PCT, suggesting deliberate direct national filing rather than PCT-route entry for this technology.

Receiving offices
🔍
Under-claimed sub-areas worth checking before filing
Smaller IPC branches inside this landscape point to claim space that is comparatively open.
Real-time riser temperature sensor fusionRegenerator carbon-burn feedback loopsClosed-loop propylene yield optimisationCatalyst injection rate analytics (G01N-linked)Fuel-supply integration with reforming control (F02M overlap)
Rank all filers by momentum →
Recent-year filing momentum by assignee
AssigneeRecent yearYoY
Intercat Equipment, Inc.0
Saudi Arabian Oil Company0
UOP LLC0
ExxonMobil Research and Engineering Company0
MARATHON PETROLEUM COMPANY LP0
Fisher-Rosemount Systems, Inc.0
Engelhard Corporation0
Petróleo Brasileiro S.A. (Petrobras)0
Source: Patsnap Eureka. Assignee-level momentum. Derived from a Patsnap search on Industrial Catalytic Reforming Process Control covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
Next steps

Where to take this analysis

This landscape frames where claim density sits and where it does not. The next step is testing a specific claim or design-around against the full family set.

Check freedom-to-operate on a specific control loop

Run a targeted search against the G05B/G05D subset to see which specific riser or regenerator control claims are live and enforceable before drafting around them.

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Track the named assignees for renewed filing

Given the zero-momentum reading is likely a publication-lag artefact, set an alert on the leading assignees to catch the next wave of disclosures as it clears the 18-month lag.

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Map the co-assignee network in full

With only 10 co-assignee pairs in 225 families, a full network view could reveal which control-vendor and refiner pairings are worth approaching for licensing or joint filing.

Explore in Eureka
Source: Patsnap Eureka. Forward-looking reading of the same dataset. Derived from a Patsnap search on Industrial Catalytic Reforming Process Control covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
FAQ

Common questions

Answers are grounded in the same dataset. Derived from a Patsnap search on Industrial Catalytic Reforming Process Control covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP

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Disclaimer. This page is generated from Patsnap Eureka data drawn from a limited snapshot of global patent and scientific-literature records, and is provided for general information and reference only.

Patent data carries inherent limitations: recent filings (typically the most recent 18–24 months) are under-counted due to standard publication lag; counts may be reported at either a patent-family or a patent-record basis and are not always directly comparable; classification, applicant-name, and citation data may contain errors, duplicates, or omissions; and the underlying search query defines and constrains the scope shown. As a result, the analysis may be incomplete or inaccurate and may not reflect the full technology landscape.

Nothing on this page constitutes an exhaustive prior-art, novelty, freedom-to-operate, or validity search, nor does it constitute legal, financial, investment, or professional advice, and it should not be relied upon as such. Any patent, commercial, or strategic decision should be verified independently and reviewed with qualified patent, legal, and domain professionals. Patsnap makes no warranties, express or implied, as to the accuracy, completeness, or fitness for any particular purpose of the information presented.

Machine translation. Assignee and organisation names originally recorded in Chinese, Japanese or Korean have been rendered into English by an AI translation step so that the tables stay readable. These renderings are best-effort and may not match a company's registered English name; the original name is what the underlying patent record carries, and it is what any Eureka query launched from this page uses.