Insulated Metal Substrate LED Patents: Leaders & Trends 2026
- Filing is concentrated but not locked up. the top 5 assignees hold 28.3% of the 519 records in scope, and the top 10 hold 45.1% — well short of a closed field.
- Filings peaked in 2022 at 63 records and 2021-to-2024 volume moved from 26 to 22, a -15% shift over that span; more recent years are still filling in as publications lag filing.
- H01L and H05K dominate the classification mix at 42.6% and 29.5% of records respectively, while power-conversion and lighting-circuit classes remain comparatively thin.
Filing growth compares 2021 (26 records) with 2024 (22) — a three-year span. 2024 is the most recent year we treat as complete: publication lags filing by roughly 18 months, so 2025 onwards are still filling in and any growth rate that ends there would understate the field. Top-5 share is the combined record count of the five largest assignees divided by all 519 records in scope (CR5), not by the ranked leaders only.
What this landscape covers
Insulated metal substrates sit at the intersection of semiconductor packaging and printed-circuit engineering: a metal core, a thermally conductive dielectric layer, and a copper foil that has to survive punching and peel testing while carrying an LED’s heat away from the junction. The 519 records in this dataset span claims on dielectric breakdown behaviour, filler orientation inside the dielectric layer, and the mechanical steps — punching, copper foil peel — that decide whether a substrate design is manufacturable at volume. Thermal resistance path claims recur across both the semiconductor (H01L) and printed-circuit (H05K) classifications, which is why those two subclasses carry the largest share of records.
Filing activity runs from 2015 through the 2026 cut-off, with the bulk of activity concentrated in the years around the 2022 peak. Because publication trails filing by roughly 18 months, the 2025 and 2026 figures in the trend chart are undercounts rather than a real drop-off.
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Filing trends and technology composition
Two views of the same 519-record dataset: how filings have moved year over year, and how those filings distribute across IPC subclasses.
Filing volume by year
Filings rose from 16 in 2017 to a peak of 63 in 2022, then eased to 22 by 2024 — a -15% move from the 2021 figure of 26. Treat 2025 and 2026 as partial: publication lag means recent-year counts will keep rising as more records surface.
IPC subclass distribution
H01L (semiconductor devices) appears in 42.6% of the 519 records and H05K (printed circuits and assemblies) in 29.5%, confirming that most claims are written from a packaging or board-construction angle rather than a pure lighting-circuit one. F21V, H05B and H02M — the classes closest to end-application lighting and power circuitry — sit in the single-digit-to-low-teens share range, which is where board-level claims give way to system-level ones.
Shares are the percentage of the 519 records in scope. A patent can carry several IPC classes, so the shares add up to more than 100%.
Go deeper on Insulated Metal Substrates for LED Boards with Eureka
This page is one run against one query. Ask Eureka your own question about insulated metal substrates for led boards and every answer comes back with the patent numbers behind it.
Try EurekaRepresentative filing and most-cited prior art
US20210371608A1 — Thermally conductive dielectric film
A thermally conductive dielectric film includes a thermoplastic layer including polyester segments and 5 to 30% by weight polyether amide segments. The thermally conductive dielectric film has a thickness of less than 100 micrometers.Filed by 3M Innovative Properties Company, published 2021-12-02.
View full filing| # | Publication no. | Patent title | Citations |
|---|---|---|---|
| 1 | WO2012171072A1 | Humifier and layered heating element | 714 |
| 2 | US6936855B1 | Bendable high flux LED array | 674 |
| 3 | US5818105A | Semiconductor device with plastic material covering a semiconductor chip mounted on a substrate of the device | 253 |
| 4 | US20070081344A1 | Display assemblies and methods of display | 195 |
| 5 | US6462976B1 | Conversion of electrical energy from one form to another, and its management through multichip module structu… | 184 |
| 6 | US6096414A | High dielectric strength thermal interface material | 170 |
| 7 | US4783368A | High heat conductive insulated substrate and method of manufacturing the same | 165 |
| 8 | US20120274876A1 | Display assemblies and methods of display | 109 |
| 9 | US4601916A | Process for bonding metals to electrophoretically deposited resin coatings | 108 |
| 10 | US6288426B1 | Thermal conductivity enhanced semiconductor structures and fabrication processes | 90 |
Citation counts are drawn from within this searched corpus and favour older filings; treat them as a signal of influence on later art, not of present-day relevance.
Each row carries its publication number; clicking a row searches Eureka by that number.
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Read together, the concentration figures, the classification mix and the citation pattern point to a field with an occupied core and open edges.
The core claim space has occupants, not a monopoly
With the leader at 33 records and the tenth-ranked assignee at 14, no single company controls the field. A newcomer filing on dielectric composition or filler orientation is entering crowded but not foreclosed territory.
Packaging-side claims outnumber circuit-side ones
H01L and H05K together account for the largest shares of the dataset, meaning most protected ground sits in substrate and package construction rather than in the lighting circuits or power-conversion stages downstream.
Activity has cooled from its 2022 high
The 2021-to-2024 window shows a -15% move (26 to 22 records), and no assignee in the recent-momentum data shows more than a single filing in the latest year — a sign the field is between waves rather than accelerating.
Eureka can read the same corpus for gaps instead of for coverage: under-claimed branches adjacent to insulated metal substrates for led boards, with the prior art for and against each one.
| Assignee | Co-assignee | Shared families |
|---|---|---|
| Suzhou Lekin Semicon Co., Ltd. | ZOOROB MAJD | 6 |
| Suzhou Lekin Semicon Co., Ltd. | MCKENZIE JAMES STUART | 5 |
| ResMed Pty Ltd | VERMA HARGOPAL | 2 |
| ResMed Pty Ltd | TANG ZHUO RAN | 2 |
| ResMed Pty Ltd | HUBY RONALD JAMES | 2 |
| ResMed Pty Ltd | FOOTE ROGER MERVYN LLOYD | 2 |
| ResMed Pty Ltd | BATH ANDREW RODERICK | 2 |
| Heraeus Noblelight America LLC | DAHM JONATHAN S | 2 |
Only 10 co-assignee pairs appear across the dataset, and the strongest pairs are inventor-employer links rather than cross-company collaborations — most of this field is filed solo.
The assignee landscape
The ranking covers 100 assignees counted in records, led by a company at 33 records with the fifth and tenth positions at 23 and 14 respectively. That spread — a clear leader followed by a long, thin tail — is typical of a technology area with an established core and many smaller entrants testing adjacent claims.
One filer sets the pace, but not by a wide margin
The leader's 33 records compare to 23 at fifth place, meaning the gap from first to fifth is proportionally narrow. This is not a field with a single dominant patent holder dictating design-around choices.
Filing drops off quickly after the top ten
The top 10 combined account for 45.1% of all records, which means the remaining 90 ranked assignees split the majority of the rest — a long tail of narrower, more targeted filing strategies.
No assignee is currently filing at volume
Recent-year momentum figures show most tracked assignees at zero filings in the latest year, with the most active showing only a single record. Combined with the post-2022 volume decline, this points to a lull rather than a race.
| Assignee | Recent year | YoY |
|---|---|---|
| Volta Labs Inc. | 1 | — |
| LG Innotek Co., Ltd. | 0 | — |
| Suzhou Lekin Semicon Co., Ltd. | 0 | — |
| ResMed Pty Ltd | 0 | — |
| Marel Power Solutions Inc. | 0 | -100% |
| Bridgelux Inc. | 0 | — |
| Heraeus Noblelight America LLC | 0 | — |
| Lumileds Holding B.V. | 0 | — |
Where to take this analysis
The dataset points to specific questions worth running down before committing R&D or filing budget.
Map claim boundaries around the top filers
With the top 5 holding 28.3% of records, a freedom-to-operate check against those specific claim sets is the first practical step before designing a new substrate stack.
Explore assignee claims in EurekaTrack the under-claimed branches
Filler orientation, copper foil peel and punching-process claims show thinner coverage than the semiconductor and printed-circuit core — worth a closer novelty search before assuming the space is occupied.
Run a white space search in EurekaWatch for the next filing wave
Publication lag means 2025-2026 figures are incomplete; revisit the trend once more filings surface to see whether the post-2022 slowdown holds.
Set up monitoring in EurekaCommon questions on insulated metal substrate patents
Within this 519-record dataset, the leading assignee holds 33 records, with the fifth-ranked company at 23 and the tenth at 14. The top 5 combined account for 28.3% of all records and the top 10 for 45.1%, so while there is a clear leader, no single company controls the field. The remaining 90 assignees in the 100-company ranking split the rest, indicating a long tail of smaller filers rather than a two-company duopoly.
Both use a metal base for heat dissipation, but the terms overlap heavily in this patent corpus and are frequently claimed together, as reflected in the search scope covering both terms. The distinguishing claims tend to sit in the dielectric layer composition — thermal conductivity, filler orientation and breakdown resistance — rather than in the metal core itself. This dataset's IPC mix, dominated by H01L (42.6%) and H05K (29.5%), shows most protected innovation sits at the packaging and board-construction level.
Filing volume peaked in 2022 at 63 records and had eased to 22 by 2024, a -15% move from the 2021 figure of 26. That is the most reliable recent trend, since publication typically lags filing by around 18 months, meaning 2025 and 2026 counts are still incomplete and should not yet be read as a continued decline. Recent-year momentum data also shows most tracked assignees filing zero records in the latest year, consistent with a lull following the 2022 peak.
US20210371608A1, assigned to 3M Innovative Properties Company and published 2021-12-02, claims a thermally conductive dielectric film built from a thermoplastic layer containing polyester segments and 5 to 30% by weight polyether amide segments, with an overall thickness below 100 micrometers. The claim is narrow and composition-specific: it covers that particular polymer blend and thickness range rather than thermally conductive dielectrics generally. Anyone designing a dielectric layer outside that polyester/polyetheramide chemistry or above the stated thickness threshold sits outside its literal scope.
The classification data shows F21V (lighting device components, 9.4%), H05B (electric heating and lighting circuits, 8.3%) and H02M (power conversion, 5.2%) carry markedly thinner coverage than the H01L and H05K core. Combined with only 10 recorded co-assignee pairs, this suggests that claims bridging substrate design with power-conversion or lighting-circuit integration are comparatively under-filed. That gap is a reasonable starting point for a novelty search before committing to a new filing strategy.
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Disclaimer. This page is generated from Patsnap Eureka data drawn from a limited snapshot of global patent and scientific-literature records, and is provided for general information and reference only.
Patent data carries inherent limitations: recent filings (typically the most recent 18–24 months) are under-counted due to standard publication lag; counts may be reported at either a patent-family or a patent-record basis and are not always directly comparable; classification, applicant-name, and citation data may contain errors, duplicates, or omissions; and the underlying search query defines and constrains the scope shown. As a result, the analysis may be incomplete or inaccurate and may not reflect the full technology landscape.
Nothing on this page constitutes an exhaustive prior-art, novelty, freedom-to-operate, or validity search, nor does it constitute legal, financial, investment, or professional advice, and it should not be relied upon as such. Any patent, commercial, or strategic decision should be verified independently and reviewed with qualified patent, legal, and domain professionals. Patsnap makes no warranties, express or implied, as to the accuracy, completeness, or fitness for any particular purpose of the information presented.
Machine translation. Assignee and organisation names originally recorded in Chinese, Japanese or Korean have been rendered into English by an AI translation step so that the tables stay readable. These renderings are best-effort and may not match a company’s registered English name; the original name is what the underlying patent record carries, and it is what any Eureka query launched from this page uses.