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Iron Ore Sintering Process Patents: Who Leads, Where the Gaps Are 2026

Iron Ore Sintering Process Patents: Who Leads, Where the Gaps Are 2026
https://www.patsnap.com/resources/blog/rd-blog/iron-ore-sintering-process-patent-landscape/ · Patsnap · data cut-off 2026-07-31 · downloaded from the live page
Patent Landscape · Sintering & Pelletizing
Iron Ore Sintering Process Patents: Filing Trends and Technology Gaps
  • 73.0% of all 74 records sit with just five assignees, and 95.9% sit with ten — a field concentrated at the top with a thin tail below it.
  • Filings fell -33% from 6 in 2021 to 4 in 2024, the last year the dataset can treat as complete.
  • India dominates the filing venue with 46 of the receiving-office filings, well ahead of Europe's 13 and every other jurisdiction in scope.
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74
Published Records
73%
Top-5 Share of All Records
-33%
Filing Growth 2021→2024
IN
Leading Jurisdiction

Filing growth compares 2021 (6 records) with 2024 (4) — a three-year span. 2024 is the most recent year we treat as complete: publication lags filing by roughly 18 months, so 2025 onwards are still filling in and any growth rate that ends there would understate the field. Top-5 share is the combined record count of the five largest assignees divided by all 74 records in scope (CR5), not by the ranked leaders only.

Published byPatsnap Research··7 min readSourced from Patsnap Eureka
Overview

What this landscape covers

This landscape covers 74 published records matched against iron ore sintering process terms — sinter strand, sinter mix, bed permeability, coke breeze consumption, flame front speed, sinter basicity and return fines balance — filed between 2015 and mid-2026. The scope is narrow by design: it isolates process-control and bed-mechanics claims rather than the broader iron-and-steel category, so the counts below describe a specific slice of sintering engineering rather than ironmaking as a whole. Patent families, not raw document counts, are the fairer comparison unit here because they neutralise continuation filings and multi-jurisdiction duplicates.

Filing activity peaked in 2020 at 8 records and has since pulled back, though publication lag means the final one to two years in any patent dataset are always undercounted relative to actual filing activity. The IPC composition points toward metal extraction and refining as the dominant classification, with furnace and furnace-detail classes forming a secondary cluster around thermal and mechanical process control.

Filing activity and technology composition, 2015-2026
  1. 1TATA STEEL LTD27
  2. 2TATA CONSULTANCY SERVICES LTD7
  3. 3JSW STEEL LTD7
  4. 4NIPPON STEEL CORPORATION7
  5. 5BETHLEHEM STEEL CORP6
  6. 6BHP IRON ORE5
  7. 7STEEL AUTHORITY OF INDIA LTD5
  8. 8ISG TECHNOLOGIES INC3
  9. 9NIPPON STEEL & SUMITOMO METAL CORP2
  10. 10LEE WEN JHY2
Source: Patsnap Eureka. Assignee ranking and totals. Derived from a Patsnap search on Iron Ore Sintering Process covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP

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The data

Filing trend and technology mix

Two views of the same 74-record dataset: how filing activity has moved year over year, and how those records classify across IPC subclasses.

Filing trend, 2015-2026

Activity climbed to a peak of 8 records in 2020, then eased to 6 in 2021 and 4 by 2024 — a -33% move over that span. 2025 and 2026 figures will keep rising as later-filed applications publish, so the recent-year dip should not be read as a slowdown yet.

Filing trend, 2015-20260246802017201820198202020212022820232024202502026Most recent year is partial — publication lag means later filings are not yet visible.

IPC subclass composition

C22B (metal extraction and refining) covers 79.7% of the 74 records, by far the largest single classification. F27B and F27D (furnaces, kilns and furnace accessories) each cover 23.0%, and C21B (blast-furnace iron production) covers 21.6% — together they mark a secondary cluster around thermal and mechanical process equipment rather than chemistry. Because a record can carry multiple classes, these shares add up to well over 100% of the record total and should be read as coverage, not as a partition.

IPC subclass compositionC22B · Metal extraction & refining5979.7%F27B · Furnaces & kilns1723.0%F27D · Furnace details & accessories1723.0%C21B · Iron production (blast furnace)1621.6%F23G · Incinerators & waste burning912.2%B01J · Chemical/physical processes & …79.5%B22F · Powder metallurgy45.4%G05B · Control & regulating systems45.4%Other3851.4%

Shares are the percentage of the 74 records in scope. A patent can carry several IPC classes, so the shares add up to more than 100%.

Source: Patsnap Eureka. Filing trend and technology composition. Derived from a Patsnap search on Iron Ore Sintering Process covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.

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Key patents

The most-cited records in this dataset

Representative record
US5382279A1995-01-17

US5382279A — Method and apparatus for combustion of steel plant wastes

ISG TECHNOLOGIES, INC.

A process for consuming oily sludge waste product in steel making operations includes spraying a waste slurry onto the moving porous bed of a sinter strand. A burner hood is spaced above a portion of the moving bed. The bed carries a sinter mix which is ignited in the ignition zone of the burner hood and the slurry is sprayed onto the ignited sinter mix immediately downstream of the ignition zone. A vacuum system draws the slurry through the ignited sinter mix ensuring substantially complete combustion of the slurry.Filed by ISG Technologies, Inc. and granted 1995-01-17 — one of the older records in scope, cited 4 times within this corpus.

US5382279A — patent drawing 1US5382279A — patent drawing 2
View full record
Most-cited records
#Publication no.Patent titleCitations
1WO1996001333A1Sintering an iron ore blend containing porous ores21
2WO1994014987A1Mineral processing14
3US5382279AMethod and apparatus for combustion of steel plant wastes4
4IN201931005339AMethod for producing iron ore sinter from high alumina iron ore fines2
5IN201931005187AAn unfired agglomerate for use in straight grate sintering machine and method thereof2
6EP1942201A1Ore sintering composition and ore sintering method2
7EP4102311A1Method and system for adaptive learning of models in manufacturing systems1
8IN202121026063AMethod and system for adaptive learning of models in manufacturing systems1

Citation counts favour older filings simply because they have had longer to accumulate citations inside this corpus — treat them as a signal of influence on the field, not of current commercial relevance.

Publication numbers are shown where the record carries one (8 of 8 rows); clicking a row searches Eureka by that number.

Source: Patsnap Eureka. Citation counts and representative records. Derived from a Patsnap search on Iron Ore Sintering Process covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
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Insights

What the numbers say

Three readings of the dataset that matter for anyone deciding where to file or where to challenge.

Concentration
73.0%
of 74 records held by top 5

The field is concentrated, not fragmented

Five assignees hold 54 of the 74 records in scope, and the top ten hold 71 — 95.9% of everything published. That leaves a thin tail: most of the remaining named entities appear once or twice, which is typical of a mature process niche rather than an actively contested frontier.

Assignee ranking, 16 companies
Momentum
-33%
2021 to 2024 filing change

Filing activity has cooled from its 2020 peak

Activity peaked at 8 records in 2020 and declined to 4 by 2024, a -33% move from the 2021 level of 6. Because publication lags filing by around 18 months, 2025 and 2026 counts are still incomplete and should not be read as confirming a continued decline.

Peak year 2020, 8 records
Geography
46 filings
at the Indian receiving office

Filing venue is heavily India-weighted

India accounts for 46 of the receiving-office filings, more than three times Europe's 13 and well ahead of Australia, WIPO, the US and Canada combined. That skew reflects where the operational sintering base — and the assignees working on it — is concentrated.

Receiving offices: India 46, EPO 13, Australia 4, WIPO 4, US 3, Canada 2
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Source: Patsnap Eureka. Co-assignee relationships and derived observations. Derived from a Patsnap search on Iron Ore Sintering Process covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
Players

Who holds the claim space

The ranked leaders in this dataset span integrated steelmakers and a handful of specialist and individual filers. Momentum across the recent-year window is flat to negative for every one of the top assignees tracked, consistent with the dataset's broader post-2020 cooldown.

Leader
27 records
held by the top-ranked assignee

One assignee sets the pace

The leading assignee holds 27 of the 74 records in scope, well clear of fifth place at 6 and tenth place at 2. That gap is wide enough that any freedom-to-operate review in this space should start with the leader's claim scope before looking further down the ranking.

Leader 27, fifth place 6, tenth place 2
Long tail
16 companies
in the full ranked list

A short list, not a crowded field

The assignee ranking returned by the dataset covers 16 companies total — this is the entire list the data endpoint returns, not a filtered top-N. Beyond the top ten, filing counts drop to single digits, meaning most named entities are one-off or occasional filers rather than sustained programmes.

16 ranked assignees, 74 records
Momentum
0 in latest year
for every top-ranked assignee tracked

No leader is currently active in the most recent window

Every top assignee tracked for recent-year momentum shows zero filings in the latest year, including a -100% year-on-year move for the second-ranked filer. Given the 18-month publication lag, this likely reflects unpublished recent applications rather than a full stop in R&D.

Momentum tracked across 6 leading assignees
🔍
Under-claimed sub-areas
Branches with thin filing density relative to the core process claims
Return fines balance controlFlame front speed sensingSinter basicity real-time adjustmentBed permeability monitoringCoke breeze substitution chemistry
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Recent-year filing momentum by assignee
AssigneeRecent yearYoY
Tata Steel Ltd0
Nippon Steel Corporation0-100%
Bethlehem Steel Corp0
Tata Consultancy Services Ltd0
JSW Steel Ltd0
Steel Authority of India Ltd0
BHP Iron Ore0
Council of Scientific and Industrial Research0
Source: Patsnap Eureka. Assignee-level momentum. Derived from a Patsnap search on Iron Ore Sintering Process covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
What's next

Where to take this analysis

The dataset points to a concentrated field with specific under-claimed branches. The next steps depend on whether the goal is filing, freedom-to-operate, or monitoring.

Map the leader's full claim scope

With one assignee holding 27 of 74 records, a claim-by-claim review of that portfolio is the fastest way to see what is actually blocked versus merely occupied.

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Track the white space branches

Bed permeability monitoring, flame front speed sensing and basicity real-time adjustment show thin filing density relative to the core sintering claims — worth a deeper prior-art pull before drafting.

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Watch for the 2025-2026 publication catch-up

Recent-year counts will keep rising as filings from the last 18 months publish; re-running this search in six months will sharpen the current trend read.

Set a monitoring alert in Eureka
Source: Patsnap Eureka. Forward-looking reading of the same dataset. Derived from a Patsnap search on Iron Ore Sintering Process covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
FAQ

Common questions about iron ore sintering patents

Answers are grounded in the same dataset. Derived from a Patsnap search on Iron Ore Sintering Process covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP

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Disclaimer. This page is generated from Patsnap Eureka data drawn from a limited snapshot of global patent and scientific-literature records, and is provided for general information and reference only.

Patent data carries inherent limitations: recent filings (typically the most recent 18–24 months) are under-counted due to standard publication lag; counts may be reported at either a patent-family or a patent-record basis and are not always directly comparable; classification, applicant-name, and citation data may contain errors, duplicates, or omissions; and the underlying search query defines and constrains the scope shown. As a result, the analysis may be incomplete or inaccurate and may not reflect the full technology landscape.

Nothing on this page constitutes an exhaustive prior-art, novelty, freedom-to-operate, or validity search, nor does it constitute legal, financial, investment, or professional advice, and it should not be relied upon as such. Any patent, commercial, or strategic decision should be verified independently and reviewed with qualified patent, legal, and domain professionals. Patsnap makes no warranties, express or implied, as to the accuracy, completeness, or fitness for any particular purpose of the information presented.

Machine translation. Assignee and organisation names originally recorded in Chinese, Japanese or Korean have been rendered into English by an AI translation step so that the tables stay readable. These renderings are best-effort and may not match a company’s registered English name; the original name is what the underlying patent record carries, and it is what any Eureka query launched from this page uses.

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