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Lithium-Ion Battery Manufacturing Process Patent Landscape

Lithium-Ion Battery Manufacturing Process Patent Landscape
Competitive Landscape

Lithium-Ion Battery Manufacturing Process Patent Landscape in 2026

GRST International Ltd holds an outsized position in this 160-family corpus, accounting for the large majority of the top-ranked filers’ activity, with the United States as the lead filing jurisdiction. Annual volume peaked in 2017 and has eased since, placing the field in a declining phase where selective, differentiated filings carry more strategic weight.

160
Patent families in scope
60%
Top-5 share of top-100 filers
-29%
3-yr filing growth (lag-adj.)
United States
Leading jurisdiction
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Published byPatSnap Insights Team··6 min readVerified by PatSnap Eureka data
Overview

GRST International leads a highly concentrated field

GRST International Ltd ranks first with 89 patent records, a position that dwarfs every other filer: the second-ranked applicant, Soelect Inc, holds 10 patent records, and the third-ranked, Hefei Guoxuan High-Tech Power Energy, holds 7.

The top five filers account for 60% of the combined total among the hundred largest filers, signaling extreme concentration at the top. The tier gap between GRST International and the rest of the field is unusually wide, which limits the practical influence of all other players collectively.

Leading applicants
#ApplicantPatent recordsShare
1GRST International Ltd89
2Soelect Inc10
3Hefei Guoxuan High-Tech Power Energy Co., Ltd.7
4MU Ionic Solutions Corp6
5Mitsubishi Chemical Corporation6
6Contemporary Amperex Technology (Hong Kong) Limited5
7LG Energy Solution Ltd4
8Follicle LLC4
9Industrial Technology Research Institute3
10SK Innovation Co., Ltd.3
#ApplicantPatent recordsShare
11Honeywell International Inc.3
12Cummins Inc.3
13Jeong San Aikang Co., Ltd.2
14Remetech2
15UT-Battelle LLC2
16Li Industries Inc.2
17Refine Holdings Co., Ltd.2
18Huizhou Liwinon New Energy Technology Co., Ltd.2
19GRM Co., Ltd.2
20Yonsei University Industry-Academic Cooperation Foundation2
↗ Hover a row · click a company to ask Eureka

GRST International’s dominance implies that competitors entering or expanding in this space face an established prior-art wall in core manufacturing-process claims. New entrants identified in momentum data are arriving with focused, niche positions rather than broad coverage.

Filings from the most recent 18–24 months are likely under-counted due to publication lag; the apparent low volumes for 20242025 should not be read as a further structural decline beyond the trend already observed from 2017 onward.

Source: PatSnap Eureka. Chart shows the top applicants ranked by patent records; the corpus total is measured in patent families. These figures use different units and should not be compared directly.Explore deeper in Eureka →
Trends & Structure

Activity peaked in 2017; cell-level and drying technology dominate the mix

The annual filing trend reveals a sharp early burst followed by a long contraction, while the technology composition chart shows that nearly all activity clusters in battery-cell and electrode classes, with a thin tail of adjacent disciplines.

Annual filing trend

Filings surged to 64 patent records in 2017, then dropped sharply before partially recovering through 2021 (25 records) and declining again. Years 2024–2025 show low counts that reflect publication lag rather than a confirmed further drop; treat them as provisional.

Annual filing trendAnnual values from 2017 to 2026, peaking at 64 in 2017.6420171201818201992020252021192022112023720246202502026↗ Hover for values · click a bar to ask Eureka

Technology composition

H01M (batteries, cells and fuel cells) dominates with 180 patent records, followed at a distance by F26B (drying) with 56 — reflecting the importance of electrode drying steps in manufacturing. All other IPC classes each hold fewer than 10 patent records, confirming that activity outside the core cell-manufacturing and drying disciplines is sparse.

Technology compositionH01M · Batteries, cells & fuel cells leads with 180; F26B · Drying 56.H01M · Batteries, cells …180F26B · Drying56C22B · Metal extraction …6C01D · Alkali-metal comp…4C22C · Alloys3H02J · Power supply & gr…3B05D · Coating processes2B22F · Powder metallurgy2↗ Hover for values · click a bar to ask Eureka
Source: PatSnap Eureka. Technology-branch counts are measured in patent records; a single patent family can carry several IPC classes, so class totals can exceed the family total in scope.Explore deeper in Eureka →
Key Patents

Highly cited patent families surfaced by the query

Citation-heavy patent families returned by the query. Use this section as citation context, not as a curated list of the most topic-specific patents.

Featured patent
US20240234794A1Published 2024-07-11

Lithium ion battery pre-lithiation method and lith…

Hefei Gotion HIGH-TECH Power Energy CO., LTD.

Related are a lithium ion battery pre-lithiation method and a lithium ion battery. The method includes: before injecting an electrolyte, arranging more than one lithium source composite piece in a core body, and connecting at least one lithium source composite piece with a negative electrode lug of the lithium ion battery; and injecting the electrolyte, so… (excerpt from the patent abstract)

Lithium ion battery pre-lithiation method and lith… — patent drawingLithium ion battery pre-lithiation method and lith… — patent drawing
Representative drawings from the patent document.
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Highly cited patent families surfaced by this query
#PatentCitations
1Curved battery container140
2A valuable material recovery method of a scrappedL…37
3一种锂离子电池制作工艺27
4Method of drying electrode assemblies24
5Electrode assemblies18
6Method of drying electrode assemblies17
7一种正极补锂添加剂及其制备方法16
8A valuable material recovery method of a scrapped …16

Ranked by total forward citations. Citation counts favour older and broadly cited patent families, and broad or adjacent patents may appear when they match the search scope. Treat this section as citation context, not as a curated list of the most topic-specific patents. Some patent titles may be shown in their original, non-English language where an accurate translation could not be guaranteed.

Source: PatSnap Eureka. Citation-ranked patent families surfaced by this query.Open in Eureka →
Insights

What the structure means for R&D investment

The combination of a declining lifecycle, extreme applicant concentration, and a narrow technology mix creates a field where the highest-value moves are in differentiated sub-processes or adjacent disciplines rather than head-on competition in core cell manufacturing.

Decline

Field is in decline from a 2017 peak

The lifecycle stage is classified as Decline, with annual filings easing back from the 2017 peak of 64 patent records. A declining filing rate typically signals that foundational claims have been staked and incremental differentiation is harder to achieve. R&D investment should target process innovations with clear freedom-to-operate gaps rather than broad manufacturing claims already covered by established portfolios.

Lifecycle: Decline
Concentration

One filer holds the commanding position

GRST International Ltd’s 89 patent records represent a dominant share of the top-ranked filers’ combined activity, and the top five filers collectively hold 60% of the hundred largest filers’ total. This level of concentration is atypical and suggests that licensing or partnership with the top filer may be more efficient than building a competing core portfolio from scratch. Challengers occupy narrow niches — electrolyte chemistry, electrode assemblies, and power management — rather than broad manufacturing coverage.

High concentration
Collaboration

Two active co-filing pairs identified

Mitsubishi Chemical Corporation and MU Ionic Solutions Corp have co-filed on 6 occasions, the most active collaboration in the corpus, likely reflecting joint development on electrolyte formulations. LG Energy Solution and Tokyo Institute of Technology share one co-filing, indicating an early-stage academic-industry link. The scarcity of broader consortium activity suggests the ecosystem has not yet moved toward open co-development structures in manufacturing processes.

Limited collaboration
Geography

US leads; Europe and China are secondary markets

The United States is the lead filing jurisdiction with 44 patent records, followed by Europe (EPO) with 34 and China with 25. WIPO PCT filings (11) and Singapore (10) round out the top five, with Hong Kong (9) reflecting GRST International’s home base. The spread across Southeast Asian jurisdictions (Singapore, Malaysia, Vietnam) points to manufacturing supply-chain relevance beyond the traditional IP strongholds.

US-led, global spread
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Top collaboration links
ApplicantCollaboratorCo-filings
Mitsubishi Chemical CorporationMU Ionic Solutions Corp6
LG Energy Solution LtdTokyo Institute of Technology1

Co-filing pairs, ranked by the number of jointly-filed patent families.

Source: PatSnap Eureka. Cards are grounded in applicant ranking, lifecycle, collaboration, and jurisdiction data from this corpus.Explore insights →
Leaders

GRST International leads on volume; new entrants occupy electrolyte and cell-assembly niches

The leader holds a position roughly nine times larger than the nearest challenger by patent record count. Several new entrants have recently emerged with focused technology profiles, particularly in electrolyte chemistry and electrode assembly.

Leader · GRST International Ltd

GRST International Ltd

GRST International Ltd holds 89 patent records, concentrated in battery-cell manufacturing (H01M 10), electrode technology (H01M 4), and electrode drying (F26B 5) — a combination that spans the full manufacturing sequence from electrode preparation through drying. The breadth of this three-axis technology focus reinforces the company’s role as the field’s structural anchor. No momentum trend is reported, consistent with an established rather than accelerating position.

89 patent records
Challenger · Soelect Inc

Soelect Inc

Soelect Inc holds 10 patent records and is classified as a new entrant in momentum terms, with 4 recent patent records. Its technology emphasis spans battery-cell manufacturing (H01M 10) and battery housing and structural components (H01M 50), with a minor position in polymer processing (C08J 5). This profile suggests a focus on solid-state or dry-process electrode manufacturing, an area where differentiation from established wet-process methods is feasible.

10 patent records
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Hefei Guoxuan High-Tech Power EnergyMitsubishi Chemical Corporation+ more
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Leading-applicant momentum (recent 3 yrs, lag-adjusted)
ApplicantRecent (3 yrs)Trend
Soelect Inc4▲ new entrant
Hefei Guoxuan High-Tech Power Energy Co., Ltd.5▲ new entrant
Mitsubishi Chemical Corporation4▲ new entrant
MU Ionic Solutions Corp4▲ new entrant
Honeywell International Inc.2▲ new entrant
LG Energy Solution Ltd4▲ new entrant
Follicle LLC1▲ new entrant
Source: PatSnap Eureka. Patent record counts reflect the applicant ranking within this corpus; momentum trends are from the recent-vs-prior filing comparison.Explore players →
Adjacent Branches

Under-served branches adjacent to the dominant manufacturing core

Several IPC classes sit at the periphery of this corpus with very low patent-record counts, representing areas where the prior-art density is thin relative to their technical relevance to battery manufacturing.

C22B · Metal extraction & refining

With only 6 patent records and a 2% share among the top-ranked classes, metal extraction and refining (C22B) is sparsely covered despite its direct relevance to lithium, cobalt, nickel, and manganese feedstock processing upstream of cell manufacturing. The top-cited patents include a valuable-material recovery method for scrapped batteries, confirming that the recycling and refining angle has attracted citation interest but limited filing depth. Teams with hydrometallurgical or pyrometallurgical expertise could establish early positions here with limited prior-art friction.

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B05D · Coating processes

Coating processes (B05D) appear in only 2 patent records in this corpus, despite electrode coating being a critical step in cell manufacturing that directly affects capacity, cycle life, and safety. The Industrial Technology Research Institute is one of the few filers with a coating-related focus (B05D 5). The sparse coverage suggests that coating-process innovations — including dry coating, slot-die precision, and binder-free deposition — remain an open area where targeted filings could carve out defensible positions adjacent to the dominant H01M core.

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See all under-served IPC branches, their filing counts, and entry-path analysis for this technology area.
C01D · Alkali-metal compoundsH02J · Power supply & grid systems+ more
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Source: PatSnap Eureka. Branch counts reflect patent records in this corpus; low counts indicate relative sparsity, not confirmed commercial opportunity.Explore emerging →
Route Matrix

How leaders differ by technology route

Strength of each leader across the main technology routes.

PlayerH01M 10 · Batteries, cells & fuel cellsH01M 4 · Batteries, cells & fuel cellsH01M 50 · Batteries, cells & fuel cellsF26B 5 · DryingF26B 21 · Drying
GRST International LtdStrong · 86Moderate · 35Moderate · 23Strong · 46Moderate · 18
Soelect IncStrong · 10AbsentStrong · 8AbsentAbsent
MU Ionic Solutions CorpStrong · 6Strong · 6AbsentAbsentAbsent
Mitsubishi Chemical CorporationStrong · 6Strong · 6AbsentAbsentAbsent
Hefei Guoxuan High-Tech Power Energy Co., Ltd.Strong · 5Strong · 5Moderate · 2AbsentAbsent
Follicle LLCStrong · 4AbsentStrong · 4AbsentAbsent
LG Energy Solution LtdStrong · 4AbsentModerate · 2AbsentAbsent
Source: PatSnap Eureka. Matrix values are measured in patent records and should not be compared directly with family-level applicant totals.Compare in Eureka →
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Disclaimer. This page is generated from PatSnap Eureka data drawn from a limited snapshot of global patent and scientific-literature records, and is provided for general information and reference only.

Patent data carries inherent limitations: recent filings (typically the most recent 18–24 months) are under-counted due to standard publication lag; counts may be reported at either a patent-family or a patent-record basis and are not always directly comparable; classification, applicant-name, and citation data may contain errors, duplicates, or omissions; and the underlying search query defines and constrains the scope shown. As a result, the analysis may be incomplete or inaccurate and may not reflect the full technology landscape.

Nothing on this page constitutes an exhaustive prior-art, novelty, freedom-to-operate, or validity search, nor does it constitute legal, financial, investment, or professional advice, and it should not be relied upon as such. Any patent, commercial, or strategic decision should be verified independently and reviewed with qualified patent, legal, and domain professionals. PatSnap makes no warranties, express or implied, as to the accuracy, completeness, or fitness for any particular purpose of the information presented.

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