Lithography Defect Inspection Patents: Who Leads, Trends 2026
- Filing has cooled since its 2022 peak of 58. families in the current dataset, with the most recent year still reporting zero — a publication-lag artefact, not a stopped field.
- G03F carries the claim weight. 402 of 461 records touch photolithography and photomechanics, with G01B and G01N close behind — this is a metrology-and-optics story, not a pure semiconductor-device one.
- Momentum has gone flat across every major holder. the largest assignees — including KLA-Tencor and ASML — all show 0 filings in the latest tracked year, which reads as reporting lag rather than retreat from the space.
Filing growth compares 2021 (54 records) with 2024 (24) — a three-year span. 2024 is the most recent year we treat as complete: publication lags filing by roughly 18 months, so 2025 onwards are still filling in and any growth rate that ends there would understate the field. Top-5 share is the combined record count of the five largest assignees divided by all 461 records in scope (CR5), not by the ranked leaders only.
What this landscape covers
This dataset tracks patent families where lithography defect, overlay metrology and lithography inspection appear in the title or abstract, narrowed to filings that also address scatterometry, focus-exposure matrices, defect classification, alignment marks or process-window control. The IPC gate — G03F7, G01N21, H01L22 — keeps the set anchored to photolithography process control rather than general semiconductor manufacturing.
The 461 families span 2015 through the 2026 cut-off. Because publication trails filing by roughly 18 months, the last one to two years of any trend line will always understate real activity; treat the tail as a floor, not a ceiling.
Filing trend and technology composition
Two views of the same 461 families: how filing volume moved year over year, and which IPC subclasses carry the claim density.
A 2022 peak followed by decline
Filings rose from 19 in 2017 to a peak of 58 in 2022, then declined. With 2022 sitting at the midpoint of the tracked range and volumes falling afterward, this reads as a maturing filing cycle rather than an emerging one — though the most recent years are still being backfilled by publication lag.
Concentrated in photolithography and dimensional metrology
G03F (photolithography and photomechanics) appears in 402 of 461 records, making it the dominant subclass by a wide margin. G01B (length and dimension measurement) and G01N (material analysis and testing) follow at 183 and 162, confirming this is fundamentally an optical-measurement field. H01L (semiconductor devices) at 123 and G06T (image processing) at 41 show the downstream device and data-analysis links, while G02B (optical elements) at 24 marks a smaller, more specialised tail.
Shares are the percentage of the 461 records in scope. A patent can carry several IPC classes, so the shares add up to more than 100%.
Go deeper on Lithography Defect Inspection and Metrology with Eureka
This page is one run against one query. Ask Eureka your own question about lithography defect inspection and metrology and every answer comes back with the patent numbers behind it.
Try EurekaThe prior art carrying the most citation weight
Process Robust Overlay Metrology Based On Optical Scatterometry
Methods and systems for robust overlay error measurement based on a trained measurement model are described. The model is trained from raw scatterometry data collected from Design of Experiments wafers, using measurement sites with programmed overlay variations, known process variations and known metrology system variations, so actual overlay can be separated from process and system noise.Filed by KLA-Tencor; published 2018-09-06.


| # | Publication no. | Patent title | Citations |
|---|---|---|---|
| 1 | US20030223630A1 | Overlay metrology and control method | 289 |
| 2 | US7242477B2 | Apparatus and methods for detecting overlay errors using scatterometry | 139 |
| 3 | US20110170091A1 | Inspection guided overlay metrology | 130 |
| 4 | US20070105029A1 | Differential critical dimension and overlay metrology apparatus and measurement method | 118 |
| 5 | US20050122516A1 | Overlay metrology method and apparatus using more than one grating per measurement direction | 107 |
| 6 | US20020192577A1 | Automated overlay metrology system | 93 |
| 7 | WO2014062972A1 | Symmetric target design in scatterometry overlay metrology | 86 |
| 8 | US20040066517A1 | Interferometry-based method and apparatus for overlay metrology | 85 |
| 9 | US20130141730A1 | Illumination Source for use in Inspection Methods and/or Lithography; Inspection and Lithographic Apparatus a… | 83 |
| 10 | US5468580A | Condition optimization method for measuring overlay accuracy of pattern | 81 |
Citation counts inside a searched corpus favour older filings simply because they have had longer to accumulate citations — read this as a map of influence, not of current technical relevance.
Each row carries its publication number; clicking a row searches Eureka by that number.
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Browse MCP servers →What the numbers mean for a filing decision
Three read-throughs from the trend, the IPC spread and the citation table, translated into what they imply for anyone deciding where to file or search next.
The core claim space is largely staked out
A rise to 58 families in 2022 followed by decline suggests the foundational scatterometry and overlay-measurement claims were filed early in the cycle. New entrants competing head-on with the cited 2003–2011 art face dense prior art on the core measurement-model approach.
Optics and metrology outweigh device claims
With G03F, G01B and G01N all outpacing H01L, most of the claim activity sits in measurement method and optical-system design rather than in the semiconductor device itself. Design-around work is more likely to succeed by changing the measurement approach than the device structure.
A handful of early filings anchor the field
The most-cited record draws 289 citations, more than double the second-ranked filing at 139. That gap marks a small set of foundational overlay-metrology patents that most later filings — and most freedom-to-operate reviews — will need to reference.
Eureka can read the same corpus for gaps instead of for coverage: under-claimed branches adjacent to lithography defect inspection and metrology, with the prior art for and against each one.
| Assignee | Co-assignee | Shared families |
|---|---|---|
| Advanced Micro Devices, Inc. (AMD) | PASADYN ALEXANDER J | 2 |
| Advanced Micro Devices, Inc. (AMD) | BODE CHRISTOPHER A | 2 |
| ASML Netherlands B.V. | Hermes Microvision, Inc. | 1 |
| ASML Netherlands B.V. | DEN BOEF ARIE | 1 |
| International Business Machines Corporation (IBM) | AUSSCHNITT CHRISTOPHER | 1 |
| KLA-Tencor Technologies Corporation | SELIGSON JOEL L | 1 |
| KLA-Tencor Technologies Corporation | ROBINSON JOHN C | 1 |
| KLA-Tencor Technologies Corporation | PREIL MOSHE | 1 |
Only 10 co-assignee pairs appear across 461 families, with the strongest pairs linking single named inventors to their corporate assignee rather than showing cross-company collaboration — this remains a field of solo corporate filers, not joint ventures.
Who holds the claim space, and where it thins out
Recent-year momentum figures show every major holder — from equipment makers to foundries — reporting zero filings in the latest tracked year. That is consistent with an 18-month publication lag hitting the whole field at once, not a sign that any one company has exited.
The two largest metrology-tool makers show identical lag signatures
KLA-Tencor and ASML both report zero filings in the most recent year with -100% year-over-year change. Given their position in the most-cited records table, this is far more likely to be a publication-lag gap than a genuine pullback from overlay metrology R&D.
Foundries and chipmakers filed but show no latest-year records either
AMD, TSMC and IBM each show zero filings in the latest year without a computable prior-year baseline in the momentum data, placing them alongside the toolmakers in the same lag window rather than distinguishing device-side activity from equipment-side activity.
Filing here is overwhelmingly solo
With only 10 co-assignee pairs across the entire dataset — and the strongest pairs linking a company to its own named inventor rather than to another organisation — cross-company joint filings are essentially absent from this landscape.
| Assignee | Recent year | YoY |
|---|---|---|
| KLA-Tencor Corporation | 0 | -100% |
| ASML Netherlands B.V. | 0 | -100% |
| Advanced Micro Devices, Inc. (AMD) | 0 | — |
| Taiwan Semiconductor Manufacturing Company (TSMC) | 0 | — |
| International Business Machines Corporation (IBM) | 0 | — |
| KLA-Tencor Technologies Corporation | 0 | — |
| Agere Systems Inc. | 0 | — |
| Tokyo Electron Limited | 0 | — |
Where to take this analysis
The trend and IPC data point to a mature, densely claimed core with a thinner edge in image-processing-adjacent and machine-learning-assisted methods.
Run a freedom-to-operate check against the cited core
Before filing new scatterometry-based overlay claims, check the small set of highly-cited records anchoring this space — they are the prior art most likely to surface in an examiner search.
Explore prior art in Eureka →Track the equipment-incumbent momentum gap
The simultaneous zero-filing signal from KLA-Tencor and ASML in the latest year is worth revisiting once publication lag clears, to confirm whether it reflects reporting delay or an actual strategy shift.
Monitor assignee activity in Eureka →Common questions about this landscape
The most-cited prior art in this dataset comes from equipment makers such as KLA-Tencor, alongside ASML and semiconductor manufacturers like TSMC and AMD. Recent-year momentum figures show all of these holders at zero filings in the latest tracked year, which given the 18-month publication lag likely reflects reporting delay rather than an actual drop in R&D. The concentration of citations on a handful of early 2000s-era filings suggests the foundational measurement-model claims are already staked out by these incumbents.
Filings rose from 19 in 2017 to a peak of 58 in 2022, then fell in subsequent years. Part of that decline is real — filing cycles in mature metrology techniques tend to slow once core claims are established — but part of it is a publication-lag artefact, since patent applications typically take about 18 months to publish. The most recent year in the dataset reports zero filings, which should be read as incomplete data rather than a stopped field.
The IPC breakdown shows G03F (photolithography and photomechanics) in 402 of 461 families, by far the largest subclass, followed by G01B (dimensional measurement) at 183 and G01N (material analysis) at 162. H01L (semiconductor devices) appears in 123 records and G06T (image processing) in 41, showing a smaller but present overlap with computational and device-level claims. This spread confirms the field is driven by optical measurement method claims more than by semiconductor device structure claims.
US20180252514A1, filed by KLA-Tencor and published in 2018, covers a method of training an overlay-measurement model from scatterometry data collected across Design-of-Experiments wafers with programmed overlay and process variations, so that actual overlay can be separated from process and system noise. It sits within a densely cited part of the landscape, alongside older KLA and related art on scatterometry-based overlay detection. Anyone filing a new scatterometry-trained-model claim in this space should expect this record, and its cited predecessors, to surface in prior art search.
The IPC data points to lighter claim density outside the core G03F/G01B/G01N overlap — particularly where G06T image-processing methods intersect with defect classification, and in alignment-mark design tuned for multi-patterning schemes rather than single-exposure lithography. Co-assignee data also shows almost no cross-company collaboration, with only 10 co-filing pairs across 461 families, suggesting joint development claims in this area remain largely unexplored. Machine-learning-assisted defect classification and process-window prediction from focus-exposure data are two specific branches worth a targeted novelty search.
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Disclaimer. This page is generated from Patsnap Eureka data drawn from a limited snapshot of global patent and scientific-literature records, and is provided for general information and reference only.
Patent data carries inherent limitations: recent filings (typically the most recent 18–24 months) are under-counted due to standard publication lag; counts may be reported at either a patent-family or a patent-record basis and are not always directly comparable; classification, applicant-name, and citation data may contain errors, duplicates, or omissions; and the underlying search query defines and constrains the scope shown. As a result, the analysis may be incomplete or inaccurate and may not reflect the full technology landscape.
Nothing on this page constitutes an exhaustive prior-art, novelty, freedom-to-operate, or validity search, nor does it constitute legal, financial, investment, or professional advice, and it should not be relied upon as such. Any patent, commercial, or strategic decision should be verified independently and reviewed with qualified patent, legal, and domain professionals. Patsnap makes no warranties, express or implied, as to the accuracy, completeness, or fitness for any particular purpose of the information presented.
Machine translation. Assignee and organisation names originally recorded in Chinese, Japanese or Korean have been rendered into English by an AI translation step so that the tables stay readable. These renderings are best-effort and may not match a company’s registered English name; the original name is what the underlying patent record carries, and it is what any Eureka query launched from this page uses.