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MDI Propellant Patents: Who Leads, Where the Gaps Are 2026

MDI Propellant Patents: Who Leads, Where the Gaps Are 2026
https://www.patsnap.com/resources/blog/rd-blog/metered-dose-inhalers-and-low-gwp-propellants-patent-landscape/ · Patsnap · data cut-off 2026-07-31 · downloaded from the live page
Patent Landscape · Drug Delivery
Metered Dose Inhaler and Low-GWP Propellant Patents
  • Filing has cooled from its 2021 peak. 35 records in 2021 fell to 16 by 2024, a 54% drop over three years, as the field moves from early HFO-propellant exploration toward consolidation.
  • The top of the field is concentrated but not closed. The five leading assignees account for 48.0% of all 742 records in scope, and the ten leading assignees for 61.7% — leaving a long tail of single- and few-filing entrants.
  • Device and packaging claims sit far behind formulation claims. A61M device claims cover 20.1% of records and B65D packaging claims only 5.7%, against 85.2% for A61K medicinal-preparation claims — device-side and canister-side space is comparatively open.
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742
Published Records
48%
Top-5 Share of All Records
-54%
Filing Growth 2021→2024
US
Leading Jurisdiction

Filing growth compares 2021 (35 records) with 2024 (16) — a three-year span. 2024 is the most recent year we treat as complete: publication lags filing by roughly 18 months, so 2025 onwards are still filling in and any growth rate that ends there would understate the field. Top-5 share is the combined record count of the five largest assignees divided by all 742 records in scope (CR5), not by the ranked leaders only.

Published byPatsnap Research··6 min readSourced from Patsnap Eureka
Overview

What this landscape covers

This landscape tracks 742 published patent records filed between 2015 and mid-2026 that combine pressurized metered dose inhaler (pMDI) technology with the propellant transition away from high-global-warming-potential (GWP) hydrofluorocarbons. The scope spans formulation chemistry, valve metering, canister coatings, suspension and dose-uniformity claims, and the low-GWP propellant chemistries — chiefly hydrofluoroolefins (HFOs) — now displacing HFA-134a and HFA-227.

Because publication trails filing by roughly 18 months, the 2025 and 2026 counts in this dataset are still filling in and should not be read as a real decline. The 2021 peak and the subsequent fall to 2024 are the most reliable trend signal currently available.

Filing activity by year, 2017-2026
  1. 1CHIESI FARMACEUTICI SPA132
  2. 2VECTURA LTD87
  3. 3BOARD OF RGT THE UNIV OF TEXAS SYST52
  4. 4KOS LIFE SCIENCES INC48
  5. 5AEROPHARM TECHNOLOGY INCORPORATED37
  6. 6INTECH BIOPHARM28
  7. 7CIPLA LTD22
  8. 8PROVERIS SCIENTIFIC CORPORATION19
  9. 9TEVA BRANDED PHARMACEUTICAL PRODUCTS R&D INC17
  10. 10PULMATRIX OPERATING CO INC16
Source: Patsnap Eureka. Assignee ranking and totals. Derived from a Patsnap search on Metered Dose Inhalers and Low-GWP Propellants covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
The Data

Filing trends and technology composition

The record set spans 2015 through mid-2026 across six major receiving offices, with formulation chemistry dominating the IPC composition and device engineering a distant second.

A 2021 peak followed by a real pullback

Filings rose from 9 in 2017 to a peak of 35 in 2021, then fell to 16 by 2024 — a 54% decline over that three-year span. That pattern is consistent with an early wave of HFO-reformulation patents settling into a smaller group of active filers rather than a technology losing relevance.

A 2021 peak followed by a real pullback01020304092017201820192020352021202220232024202512026Most recent year is partial — publication lag means later filings are not yet visible.

Formulation chemistry dwarfs device and packaging claims

A61K medicinal-preparation claims appear in 85.2% of the 742 records in scope, with A61P therapeutic-activity claims at 42.7%. A61M device claims (20.1%), C07D heterocyclic-compound claims (9.3%), B65D packaging claims (5.7%), A61L sterilising claims (4.9%), A61J medicine-container claims (3.4%) and B01F mixing claims (2.0%) trail well behind, marking where claim density is comparatively light.

Formulation chemistry dwarfs device and packaging claimsA61K · Medicinal preparations63285.2%A61P · Therapeutic activity of compou…31742.7%A61M · Devices for body fluids14920.1%C07D · Heterocyclic compounds699.3%B65D · Containers & packaging425.7%A61L · Sterilising & disinfecting364.9%A61J · Containers for medicine253.4%B01F · Mixing & stirring152.0%Other7910.6%

Shares are the percentage of the 742 records in scope. A patent can carry several IPC classes, so the shares add up to more than 100%.

Source: Patsnap Eureka. Filing trend and technology composition. Derived from a Patsnap search on Metered Dose Inhalers and Low-GWP Propellants covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.

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Key Patents

Representative and most-cited filings

Representative Recent Filing
US12642779B12026-06-02

Albuterol aerosol suspension with high-amount HFO propellant, co-solvent-free

AMPHASTAR PHARMACEUTICALS, INC.

US12642779B1, filed by Amphastar Pharmaceuticals and published June 2026, claims a pressurized metered dose inhaler formulation combining pre-micronized albuterol sulfate with a high proportion of the green propellant HFO-1234ze(E) and a surfactant, while excluding any co-solvent such as ethanol, glycerol or propylene glycol.The co-solvent-free structure is the claim feature most likely to matter for freedom-to-operate: it narrows the formulation space this patent occupies but also signals a specific route others must design around.

US12642779B1 — patent drawing 1US12642779B1 — patent drawing 2
View full filing
Most-cited records in this dataset
#Publication no.Patent titleCitations
1WO2001060420A1A medicinal aerosol formulation93
2WO2001026658A2Topical nasal treatment using desloratadine80
3WO2012051426A2Aggregate nanoparticulate medicament formulations, manufacture and use thereof79
4US20050056276A1Metered dose inhaler with lockout76
5US6551578B2Modulated release particles for aerosol delivery76
6US6585957B1Medicinal aerosol formulation72
7US20090208582A1Templated Open Flocs of Anisotropic Particles for Enhanced Pulmonary Delivery71
8US20070043030A1Pharmaceutical compositions for treating premature ejaculation by pulmonary inhalation69
9US20110182997A1Suspension formulations58
10US7905230B2Metered dose inhaler with lockout58

Citation counts reward older filings that have had more time to accumulate citers; treat them as a signal of influence within this corpus, not of current commercial importance.

Each row carries its publication number; clicking a row searches Eureka by that number.

Source: Patsnap Eureka. Citation counts and representative records. Derived from a Patsnap search on Metered Dose Inhalers and Low-GWP Propellants covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
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Insights

What the numbers say about where this field stands

Three patterns stand out once the filing trend, the assignee concentration and the IPC composition are read together.

Filing Momentum
-54%
2021 to 2024

The wave has crested, not vanished

Filings dropped from 35 in 2021 to 16 in 2024. That is a real pullback on complete-year data, not an artifact of publication lag, and it suggests the initial rush to reformulate around HFO propellants is giving way to a smaller set of committed filers refining specific formulations.

Complete-year data, 2021-2024
Concentration
48.0%
of 742 records

Five assignees hold half the field

The five leading assignees account for 48.0% of all 742 records in scope, rising to 61.7% for the ten leading assignees. That leaves roughly two-fifths of filings spread across a long tail of smaller entrants, generics manufacturers and academic assignees.

Top 5 and top 10 combined, 742 records
Claim Density
85.2%
A61K share

Formulation chemistry is the crowded lane

A61K medicinal-preparation claims touch 85.2% of records, far ahead of A61M device claims at 20.1% and B65D packaging claims at 5.7%. New formulation chemistry entrants face dense prior art; device, canister-coating and packaging claims sit on comparatively open ground.

Share of 742 records, classes can overlap
Eureka AI Agent
Looking for what nobody has claimed yet?

Eureka can read the same corpus for gaps instead of for coverage: under-claimed branches adjacent to metered dose inhalers and low-gwp propellants, with the prior art for and against each one.

Find the white space →
Source: Patsnap Eureka. Co-assignee relationships and derived observations. Derived from a Patsnap search on Metered Dose Inhalers and Low-GWP Propellants covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
Players

Who is filing, and where the activity has slowed

A handful of pharmaceutical formulators lead the ranking, but recent-year filing counts across even the top names have dropped to zero or near-zero, consistent with the post-2021 pullback seen in the overall trend.

Leader
132
records

A clear leader, but momentum has cooled

The leading assignee holds 132 records, well ahead of the fifth-place assignee at 37 and the tenth at 16. Even so, recent-year momentum data shows several of the most active historical filers, including the leader, recording zero filings in the latest tracked year.

Ranked across 100 assignees, 742 records
Long Tail
61.7%
top 10 share

Concentration flattens quickly past tenth place

The top ten assignees combine for 61.7% of all 742 records, meaning the remaining 90 ranked assignees share the other 38.3% between them — a long tail of single- and few-filing entrants, including generics manufacturers and university systems.

Top 10 of 100 ranked assignees
Collaboration
10
co-assignee pairs

Co-filing is rare and concentrated

Only ten co-assignee pairs appear across the dataset, and the strongest pairing links a device specialist with a biopharmaceutical partner. Most filings in this space are filed by a single assignee rather than through joint development.

Strongest pair recorded 7 shared filings
🔍
Under-claimed branches worth a freedom-to-operate look
These sub-areas sit behind the formulation-chemistry crowd in claim density.
canister internal coating chemistryvalve metering dose-uniformity mechanismsplume geometry controlHFO suspension stabilizer systemsco-solvent-free surfactant selection
Rank all filers by momentum →
Recent-year filing momentum by assignee
AssigneeRecent yearYoY
Cipla Ltd1-83%
Chiesi Farmaceutici S.p.A.0
Vectura Ltd0
Aerophaam Technology Incorporated0
Board of Regents of The University of Texas System0
Pulmatrix Operating Co Inc0
Proveris Scientific Corporation0
Teva Branded Pharmaceutical Products R&D, Inc.0
Source: Patsnap Eureka. Assignee-level momentum. Derived from a Patsnap search on Metered Dose Inhalers and Low-GWP Propellants covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
What's Next

Where to take this analysis

The dataset points to specific next steps depending on whether the goal is freedom-to-operate, licensing, or R&D prioritisation.

Run a freedom-to-operate check on device claims

With A61M device claims at only 20.1% of records against 85.2% for formulation chemistry, valve metering and canister coating are comparatively open. A targeted search before committing to a device design can confirm the gap holds for a specific mechanism.

Search device claims in Eureka

Track the leading assignees' next filings

Several top assignees show zero filings in the latest tracked year despite historically large portfolios. Watching for their next publications will show whether the pullback is temporary or a genuine step back from this space.

Set up assignee tracking in Eureka

Map co-solvent-free formulation claims

The most recent representative filing narrows its claim to a co-solvent-free HFO suspension. Mapping adjacent surfactant and stabilizer claims against it clarifies how much formulation space remains open around that specific approach.

Explore formulation claims in Eureka
Source: Patsnap Eureka. Forward-looking reading of the same dataset. Derived from a Patsnap search on Metered Dose Inhalers and Low-GWP Propellants covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
FAQ

Common questions about this landscape

Answers are grounded in the same dataset. Derived from a Patsnap search on Metered Dose Inhalers and Low-GWP Propellants covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP

Research Metered Dose Inhalers and Low-GWP Propellants in depth with Eureka

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Disclaimer. This page is generated from Patsnap Eureka data drawn from a limited snapshot of global patent and scientific-literature records, and is provided for general information and reference only.

Patent data carries inherent limitations: recent filings (typically the most recent 18–24 months) are under-counted due to standard publication lag; counts may be reported at either a patent-family or a patent-record basis and are not always directly comparable; classification, applicant-name, and citation data may contain errors, duplicates, or omissions; and the underlying search query defines and constrains the scope shown. As a result, the analysis may be incomplete or inaccurate and may not reflect the full technology landscape.

Nothing on this page constitutes an exhaustive prior-art, novelty, freedom-to-operate, or validity search, nor does it constitute legal, financial, investment, or professional advice, and it should not be relied upon as such. Any patent, commercial, or strategic decision should be verified independently and reviewed with qualified patent, legal, and domain professionals. Patsnap makes no warranties, express or implied, as to the accuracy, completeness, or fitness for any particular purpose of the information presented.

Machine translation. Assignee and organisation names originally recorded in Chinese, Japanese or Korean have been rendered into English by an AI translation step so that the tables stay readable. These renderings are best-effort and may not match a company’s registered English name; the original name is what the underlying patent record carries, and it is what any Eureka query launched from this page uses.

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