Open Die Forging Patents: Leaders, Trends & White Space 2026
- 26.9% sits with five filers. the top five assignees account for 90 of the 335 records in scope, with a long tail of single- and few-filing entrants behind them.
- Forging fundamentals dominate the claim space. B21J (forging & hammering) appears on 52.2% of records and C22C (alloys) on 33.1%, while manipulator and robotics claims (B25J) sit at just 7.2%.
- Filing activity peaked in 2023. at 14 records, with the most recent year understated by publication lag rather than a real drop-off.
Top-5 share is the combined record count of the five largest assignees divided by all 335 records in scope (CR5), not by the ranked leaders only.
What this patent landscape covers
Open die forging shapes large metal workpieces — shafts, rotor forgings, rolls, ingots — between flat or simply profiled dies rather than closed impression tooling, with the part built up over repeated press strokes and manipulator moves. This landscape covers 335 published records filed between 2015 and mid-2026 that combine open die forging, forging press or upset forging terms with process-control concepts such as forging ratio, void closure, die contact time, workpiece chilling, forging manipulator control or pass schedule design. That combination narrows the set to records concerned with how the process is actually run and controlled, not just what shape results.
Because publication lags filing by roughly 18 months, the 2025-2026 counts in any trend line understate real filing activity for those years; treat the most recent one or two years as a floor, not a ceiling.
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Filing trend and technology composition
Two views of the same 335-record set: how filing has moved year over year, and which IPC subclasses carry the claim density.
Filing trend
Filings ran at low single digits through the mid-2010s, rose toward a peak of 14 records in 2023, and the partial 2026 count of 1 reflects the publication-lag cut-off rather than a slowdown. With fewer than four complete years available after accounting for that lag, no growth rate can be stated reliably from this trend.
Technology composition (IPC subclass)
B21J (forging & hammering) covers 52.2% of the 335 records and C22C (alloys) covers 33.1%, confirming that most filings sit on core forming and material-composition claims. Heat treatment (C21D, 9.6%), casting (B22D, 9.0%) and rolling (B21B, 8.1%) each hold a modest, secondary share, while manipulator and robotics claims (B25J, 7.2%) are the smallest of the group tracked — a record can carry more than one class, so these shares sum above 100%.
Shares are the percentage of the 335 records in scope. A patent can carry several IPC classes, so the shares add up to more than 100%.
Go deeper on Open Die Forging of Large Components with Eureka
This page is one run against one query. Ask Eureka your own question about open die forging of large components and every answer comes back with the patent numbers behind it.
Try EurekaA recent filing that shows where control claims are heading
Process monitor for open die forging (SMS GROUP GMBH)
The method calculates the geometry evolution of a workpiece during open die forging using empirical models, calculates workpiece temperature across the cross-section in parallel, derives the distribution of shape change over the workpiece length from that geometry evolution, and then controls the shape-change distribution in a predefined region manually or automatically based on that calculated distribution.Filed by SMS GROUP GMBH, published 2025-11-27 — illustrative of a shift toward real-time process monitoring and closed-loop shape control rather than purely mechanical press or die claims.

| # | Publication no. | Patent title | Citations |
|---|---|---|---|
| 1 | US3590616A | Means for controlling the movements of a manipulator | 192 |
| 2 | US6379476B1 | Stainless steel product for producing polymer electrode fuel cell | 155 |
| 3 | US6274802B1 | Thermoelectric semiconductor material, manufacture process therefor, and method of hot forging thermoelectric… | 71 |
| 4 | EP1046723A1 | Stainless steel product for producing polymer electrode fuel cell | 65 |
| 5 | US6630037B1 | High strength aluminum alloy forgings | 39 |
| 6 | EP0987344A1 | High strength aluminium alloy forgings | 30 |
| 7 | JP1981163234A | Heat-resistant high-strength aluminum alloy | 24 |
| 8 | DE3504774C1 | Forging installation for open-die preforging | 23 |
| 9 | JP1986124566A | Production of al-si alloy target plate material for sputtering | 23 |
| 10 | US20180078995A1 | Constructing-and-forging method for preparing homogenized forged pieces | 22 |
Citation counts favour older records simply because they have had longer to be cited — read this table as a signal of historical influence, not of which patents matter most today.
Each row carries its publication number; clicking a row searches Eureka by that number.
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Read together, the concentration figures, the IPC split and the citation table point to a field where core forging mechanics are heavily claimed and process-control software is comparatively open.
The top of the field is concentrated, the rest is a long tail
Five assignees account for 90 of the 335 records (26.9%), and the top ten reach 45.4% (152 records). That leaves more than half the field split across the remaining ranked companies, many with only a handful of filings each — a structure typical of process industries where a few integrated forging houses and equipment makers set the pace.
Forging and alloy claims dominate; automation claims are thin
Forging & hammering (B21J) and alloys (C22C) between them cover the bulk of filings, while manipulator and robotics claims (B25J, 7.2%) remain a minority interest. That gap is notable given how central manipulator control and pass-schedule sequencing are to open die forging in practice.
Activity has risen but recent years read low by design
Filing counts climbed from single digits in the late 2010s to a peak of 14 in 2023. The 2025 and 2026 figures will rise as pending applications publish, so recent-year momentum tables in this dataset understate current activity for those years specifically.
Filing offices skew toward the US, Japan and Europe
The United States leads receiving offices with 81 records, ahead of Japan (60), the EPO (51) and the United Kingdom (41); China (22) and Canada (14) trail. That spread points to where applicants have historically sought protection for open die forging process control, though it says nothing about where manufacturing capacity itself is concentrated.
Eureka can read the same corpus for gaps instead of for coverage: under-claimed branches adjacent to open die forging of large components, with the prior art for and against each one.
Who holds the ranked filings
The ranking below covers 100 companies returned by the data endpoint across the 335 records in scope — it is the full ranking returned, not a top-50 or top-100 cut assembled separately.
A single leader sits well ahead of fifth place
The top-ranked assignee holds 23 records against 16 for fifth place and 11 for tenth — a steady step-down rather than a cliff, consistent with several integrated forging and steelmaking groups filing at comparable rates just behind the leader.
Several long-standing filers show no activity in the latest year
Every assignee tracked for recent-year momentum in this dataset shows zero filings in the latest year — a pattern consistent with publication lag rather than an actual halt in filing, since applications typically take about 18 months to publish.
Co-assignment is rare and mostly intra-group
Only five co-assignee pairs appear in the dataset, the strongest linking a company to its own affiliated research arm at a count of 4. The other identified pairs involve a single company paired with named individual inventors, suggesting most filings in this field are made by a single corporate assignee rather than through joint ventures.
| Assignee | Recent year | YoY |
|---|---|---|
| Kobe Steel, Ltd. | 0 | — |
| SMS Schloemann-Siemag AG | 0 | — |
| Proterial, Ltd. | 0 | — |
| Hitachi, Ltd. | 0 | — |
| THE BRITISH IRON & STEEL RES ASSOC | 0 | — |
| Alcoa Inc. | 0 | — |
| Institute of Metal Research, Chinese Academy of Sciences | 0 | — |
| SMS Group GmbH | 0 | — |
Where to take this analysis
The figures above frame the field; the next layer of detail — claim-level comparisons, specific assignee portfolios, and freedom-to-operate checks on the under-claimed branches — is where filing decisions actually get made.
Map a specific assignee's full portfolio
Pull every record tied to one of the ranked leaders to see how their claims sit relative to the field's core B21J and C22C density, and where their filings cluster by year.
Explore assignee portfolios in EurekaCheck freedom-to-operate on a process-control claim
Before drafting a manipulator, void-closure or die-contact-time claim, compare it against the thin B25J and process-monitoring density identified in this dataset.
Run a freedom-to-operate check in EurekaTrack filing momentum as new records publish
The 2025-2026 counts here will rise as pending applications clear the publication lag; set up ongoing monitoring to catch new filings from the leading assignees as they surface.
Set up monitoring in EurekaCommon questions about open die forging patents
The dataset ranks 100 companies across 335 records, with the leading assignee holding 23 records and a step-down to 16 at fifth place and 11 at tenth. The top five combined hold 26.9% of all records in scope and the top ten hold 45.4%, so filing is concentrated at the top but not dominated by a single company. Named leaders in this space include established steelmaking and heavy-forging equipment groups such as Kobe Steel, SMS group and IHI, alongside research bodies and materials specialists. Beyond the ranked leaders there is a long tail of companies with only one or two filings each, typical of a mature industrial process field.
Most filings sit on core forging mechanics: 52.2% of the 335 records carry the B21J (forging & hammering) classification and 33.1% carry C22C (alloys), reflecting that claims tend to combine a forming process with a specific material composition. Secondary classes include heat treatment (C21D, 9.6%), metal casting (B22D, 9.0%) and metal rolling (B21B, 8.1%), each covering a modest share of records. Manipulator and robotics claims (B25J) appear on only 7.2% of records, a comparatively thin share given how central manipulator control is to running an open die press in practice. Because a single record can carry multiple IPC codes, these shares add up to more than 100% and should not be read as a pie chart.
Filing activity rose from single-digit counts in the late 2010s to a peak of 14 records in 2023, the highest year recorded in this dataset. The 2024-2026 figures appear lower, but that is expected: patent publication typically lags filing by around 18 months, so the most recent one to two years are always undercounted at the point of any data pull. With fewer than four complete years available once that lag is accounted for, no reliable growth rate can be stated from this trend, and the fair reading is that recent activity is at least holding steady rather than declining.
US20250360556A1, filed by SMS group and published 2025-11-27, describes a method that calculates a workpiece's geometry evolution and cross-sectional temperature in parallel during open die forging, derives how shape change is distributed along the workpiece length, and then controls that distribution in a targeted region manually or automatically. Anyone developing a similar closed-loop shape-control system that ties temperature modelling directly to geometry-evolution calculations during the forging pass should review this claim closely before finalising their own approach. It signals that process-monitoring and control claims, rather than purely mechanical press or die design, are an active area for new filings. Because it published only recently, its full prosecution history and final claim scope are still developing.
The clearest gaps sit in the classes that trail well behind the dominant B21J and C22C density: manipulator and robotics claims (B25J) cover only 7.2% of the 335 records, and process-monitoring concepts like void closure, die contact time and workpiece chilling appear mainly as search terms rather than as a densely claimed IPC subclass. That combination suggests real-time sensing and closed-loop control tied to specific process parameters — void-closure detection, chilling compensation, pass-schedule automation — is less crowded than the underlying forging and alloy claims themselves. A first claim in that space would typically combine a sensed or modelled process variable with an automated adjustment step, similar in structure to the representative SMS group filing in this dataset.
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Disclaimer. This page is generated from Patsnap Eureka data drawn from a limited snapshot of global patent and scientific-literature records, and is provided for general information and reference only.
Patent data carries inherent limitations: recent filings (typically the most recent 18–24 months) are under-counted due to standard publication lag; counts may be reported at either a patent-family or a patent-record basis and are not always directly comparable; classification, applicant-name, and citation data may contain errors, duplicates, or omissions; and the underlying search query defines and constrains the scope shown. As a result, the analysis may be incomplete or inaccurate and may not reflect the full technology landscape.
Nothing on this page constitutes an exhaustive prior-art, novelty, freedom-to-operate, or validity search, nor does it constitute legal, financial, investment, or professional advice, and it should not be relied upon as such. Any patent, commercial, or strategic decision should be verified independently and reviewed with qualified patent, legal, and domain professionals. Patsnap makes no warranties, express or implied, as to the accuracy, completeness, or fitness for any particular purpose of the information presented.
Machine translation. Assignee and organisation names originally recorded in Chinese, Japanese or Korean have been rendered into English by an AI translation step so that the tables stay readable. These renderings are best-effort and may not match a company’s registered English name; the original name is what the underlying patent record carries, and it is what any Eureka query launched from this page uses.