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Open Die Forging Patents: Leaders, Trends & White Space 2026

Open Die Forging Patents: Leaders, Trends & White Space 2026
https://www.patsnap.com/resources/blog/rd-blog/open-die-forging-of-large-components-patent-landscape/ · Patsnap · data cut-off 2026-07-31 · downloaded from the live page
Patent Landscape · Open Die Forging
Open Die Forging of Large Components: Patents, Leaders and Filing Trends
  • 26.9% sits with five filers. the top five assignees account for 90 of the 335 records in scope, with a long tail of single- and few-filing entrants behind them.
  • Forging fundamentals dominate the claim space. B21J (forging & hammering) appears on 52.2% of records and C22C (alloys) on 33.1%, while manipulator and robotics claims (B25J) sit at just 7.2%.
  • Filing activity peaked in 2023. at 14 records, with the most recent year understated by publication lag rather than a real drop-off.
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335
Published Records
27%
Top-5 Share of All Records
US
Leading Jurisdiction
100
Active Filers Ranked

Top-5 share is the combined record count of the five largest assignees divided by all 335 records in scope (CR5), not by the ranked leaders only.

Published byPatsnap Research··8 min readSourced from Patsnap Eureka
Field Overview

What this patent landscape covers

Open die forging shapes large metal workpieces — shafts, rotor forgings, rolls, ingots — between flat or simply profiled dies rather than closed impression tooling, with the part built up over repeated press strokes and manipulator moves. This landscape covers 335 published records filed between 2015 and mid-2026 that combine open die forging, forging press or upset forging terms with process-control concepts such as forging ratio, void closure, die contact time, workpiece chilling, forging manipulator control or pass schedule design. That combination narrows the set to records concerned with how the process is actually run and controlled, not just what shape results.

Because publication lags filing by roughly 18 months, the 2025-2026 counts in any trend line understate real filing activity for those years; treat the most recent one or two years as a floor, not a ceiling.

Filing activity, 2015-2026
  1. 1KOBE STEEL LTD23
  2. 2SMS SCHLOEMANN SIEMAG AG18
  3. 3PROTERIAL LTD17
  4. 4HITACHI LTD16
  5. 5THE BRITISH IRON & STEEL RES ASSOC16
  6. 6INST OF METAL RESEARCH – CHINESE ACAD OF SCI14
  7. 7ALCOA INC13
  8. 8MITSUBISHI MATERIALS CORP12
  9. 9SMS GROUP GMBH12
  10. 10IHI CORP11
Source: Patsnap Eureka. Assignee ranking and totals. Derived from a Patsnap search on Open Die Forging of Large Components covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP

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The Numbers

Filing trend and technology composition

Two views of the same 335-record set: how filing has moved year over year, and which IPC subclasses carry the claim density.

Filing trend

Filings ran at low single digits through the mid-2010s, rose toward a peak of 14 records in 2023, and the partial 2026 count of 1 reflects the publication-lag cut-off rather than a slowdown. With fewer than four complete years available after accounting for that lag, no growth rate can be stated reliably from this trend.

Filing trend048111522017201820192020202120221420232024202512026Most recent year is partial — publication lag means later filings are not yet visible.

Technology composition (IPC subclass)

B21J (forging & hammering) covers 52.2% of the 335 records and C22C (alloys) covers 33.1%, confirming that most filings sit on core forming and material-composition claims. Heat treatment (C21D, 9.6%), casting (B22D, 9.0%) and rolling (B21B, 8.1%) each hold a modest, secondary share, while manipulator and robotics claims (B25J, 7.2%) are the smallest of the group tracked — a record can carry more than one class, so these shares sum above 100%.

Technology composition (IPC subclass)B21J · Forging & hammering17552.2%C22C · Alloys11133.1%C22F · Non-ferrous metal treatment5817.3%C21D · Heat treatment of metals329.6%B21K · Forged metal products309.0%B22D · Metal casting309.0%B21B · Metal rolling278.1%B25J · Manipulators & robots247.2%Other18454.9%

Shares are the percentage of the 335 records in scope. A patent can carry several IPC classes, so the shares add up to more than 100%.

Source: Patsnap Eureka. Filing trend and technology composition. Derived from a Patsnap search on Open Die Forging of Large Components covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.

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Representative Filing

A recent filing that shows where control claims are heading

Representative Record · 2025-11-27
US20250360556A12025-11-27

Process monitor for open die forging (SMS GROUP GMBH)

SMS GROUP GMBH

The method calculates the geometry evolution of a workpiece during open die forging using empirical models, calculates workpiece temperature across the cross-section in parallel, derives the distribution of shape change over the workpiece length from that geometry evolution, and then controls the shape-change distribution in a predefined region manually or automatically based on that calculated distribution.Filed by SMS GROUP GMBH, published 2025-11-27 — illustrative of a shift toward real-time process monitoring and closed-loop shape control rather than purely mechanical press or die claims.

US20250360556A1 — patent drawing 1
View full record
Most-cited records in this landscape
#Publication no.Patent titleCitations
1US3590616AMeans for controlling the movements of a manipulator192
2US6379476B1Stainless steel product for producing polymer electrode fuel cell155
3US6274802B1Thermoelectric semiconductor material, manufacture process therefor, and method of hot forging thermoelectric…71
4EP1046723A1Stainless steel product for producing polymer electrode fuel cell65
5US6630037B1High strength aluminum alloy forgings39
6EP0987344A1High strength aluminium alloy forgings30
7JP1981163234AHeat-resistant high-strength aluminum alloy24
8DE3504774C1Forging installation for open-die preforging23
9JP1986124566AProduction of al-si alloy target plate material for sputtering23
10US20180078995A1Constructing-and-forging method for preparing homogenized forged pieces22

Citation counts favour older records simply because they have had longer to be cited — read this table as a signal of historical influence, not of which patents matter most today.

Each row carries its publication number; clicking a row searches Eureka by that number.

Source: Patsnap Eureka. Citation counts and representative records. Derived from a Patsnap search on Open Die Forging of Large Components covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
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Analysis

What the data means for filing strategy

Read together, the concentration figures, the IPC split and the citation table point to a field where core forging mechanics are heavily claimed and process-control software is comparatively open.

Concentration
26.9%
of 335 records held by top 5 assignees

The top of the field is concentrated, the rest is a long tail

Five assignees account for 90 of the 335 records (26.9%), and the top ten reach 45.4% (152 records). That leaves more than half the field split across the remaining ranked companies, many with only a handful of filings each — a structure typical of process industries where a few integrated forging houses and equipment makers set the pace.

Leader holds 23 records; tenth place holds 11.
Technology mix
52.2%
of records classed under B21J

Forging and alloy claims dominate; automation claims are thin

Forging & hammering (B21J) and alloys (C22C) between them cover the bulk of filings, while manipulator and robotics claims (B25J, 7.2%) remain a minority interest. That gap is notable given how central manipulator control and pass-schedule sequencing are to open die forging in practice.

Class shares sum above 100% because records carry multiple IPC codes.
Filing pace
14
records in peak year 2023

Activity has risen but recent years read low by design

Filing counts climbed from single digits in the late 2010s to a peak of 14 in 2023. The 2025 and 2026 figures will rise as pending applications publish, so recent-year momentum tables in this dataset understate current activity for those years specifically.

Publication lag is roughly 18 months.
Geographic filing
81
US receiving-office records

Filing offices skew toward the US, Japan and Europe

The United States leads receiving offices with 81 records, ahead of Japan (60), the EPO (51) and the United Kingdom (41); China (22) and Canada (14) trail. That spread points to where applicants have historically sought protection for open die forging process control, though it says nothing about where manufacturing capacity itself is concentrated.

Counts are by receiving office, not by applicant nationality.
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Eureka can read the same corpus for gaps instead of for coverage: under-claimed branches adjacent to open die forging of large components, with the prior art for and against each one.

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Source: Patsnap Eureka. Co-assignee relationships and derived observations. Derived from a Patsnap search on Open Die Forging of Large Components covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
Assignee Landscape

Who holds the ranked filings

The ranking below covers 100 companies returned by the data endpoint across the 335 records in scope — it is the full ranking returned, not a top-50 or top-100 cut assembled separately.

Leader
23
records

A single leader sits well ahead of fifth place

The top-ranked assignee holds 23 records against 16 for fifth place and 11 for tenth — a steady step-down rather than a cliff, consistent with several integrated forging and steelmaking groups filing at comparable rates just behind the leader.

Ranking counted in records, 335 total in scope.
Recent momentum
0
latest-year filings for tracked leaders

Several long-standing filers show no activity in the latest year

Every assignee tracked for recent-year momentum in this dataset shows zero filings in the latest year — a pattern consistent with publication lag rather than an actual halt in filing, since applications typically take about 18 months to publish.

Momentum read against the partial latest year, not a completed one.
Co-filing
5
co-assignee pairs identified

Co-assignment is rare and mostly intra-group

Only five co-assignee pairs appear in the dataset, the strongest linking a company to its own affiliated research arm at a count of 4. The other identified pairs involve a single company paired with named individual inventors, suggesting most filings in this field are made by a single corporate assignee rather than through joint ventures.

Strongest pair recorded at 4 shared filings.
🔍
Under-claimed sub-areas worth a freedom-to-operate check
Based on where IPC class density is thin relative to the core forging and alloy classes
Manipulator pass-schedule automationReal-time void-closure sensingWorkpiece chilling compensation controlClosed-loop die-contact-time monitoringCross-section temperature-linked shape control
Rank all filers by momentum →
Recent-year filing momentum by assignee
AssigneeRecent yearYoY
Kobe Steel, Ltd.0
SMS Schloemann-Siemag AG0
Proterial, Ltd.0
Hitachi, Ltd.0
THE BRITISH IRON & STEEL RES ASSOC0
Alcoa Inc.0
Institute of Metal Research, Chinese Academy of Sciences0
SMS Group GmbH0
Source: Patsnap Eureka. Assignee-level momentum. Derived from a Patsnap search on Open Die Forging of Large Components covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
Next Steps

Where to take this analysis

The figures above frame the field; the next layer of detail — claim-level comparisons, specific assignee portfolios, and freedom-to-operate checks on the under-claimed branches — is where filing decisions actually get made.

Map a specific assignee's full portfolio

Pull every record tied to one of the ranked leaders to see how their claims sit relative to the field's core B21J and C22C density, and where their filings cluster by year.

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Check freedom-to-operate on a process-control claim

Before drafting a manipulator, void-closure or die-contact-time claim, compare it against the thin B25J and process-monitoring density identified in this dataset.

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Track filing momentum as new records publish

The 2025-2026 counts here will rise as pending applications clear the publication lag; set up ongoing monitoring to catch new filings from the leading assignees as they surface.

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Source: Patsnap Eureka. Forward-looking reading of the same dataset. Derived from a Patsnap search on Open Die Forging of Large Components covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
FAQ

Common questions about open die forging patents

Answers are grounded in the same dataset. Derived from a Patsnap search on Open Die Forging of Large Components covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP

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Disclaimer. This page is generated from Patsnap Eureka data drawn from a limited snapshot of global patent and scientific-literature records, and is provided for general information and reference only.

Patent data carries inherent limitations: recent filings (typically the most recent 18–24 months) are under-counted due to standard publication lag; counts may be reported at either a patent-family or a patent-record basis and are not always directly comparable; classification, applicant-name, and citation data may contain errors, duplicates, or omissions; and the underlying search query defines and constrains the scope shown. As a result, the analysis may be incomplete or inaccurate and may not reflect the full technology landscape.

Nothing on this page constitutes an exhaustive prior-art, novelty, freedom-to-operate, or validity search, nor does it constitute legal, financial, investment, or professional advice, and it should not be relied upon as such. Any patent, commercial, or strategic decision should be verified independently and reviewed with qualified patent, legal, and domain professionals. Patsnap makes no warranties, express or implied, as to the accuracy, completeness, or fitness for any particular purpose of the information presented.

Machine translation. Assignee and organisation names originally recorded in Chinese, Japanese or Korean have been rendered into English by an AI translation step so that the tables stay readable. These renderings are best-effort and may not match a company’s registered English name; the original name is what the underlying patent record carries, and it is what any Eureka query launched from this page uses.

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