https://www.patsnap.com/resources/blog/rd-blog/plastic-pyrolysis-to-chemical-feedstock-patent-landscape/ · Patsnap · data cut-off 2026-07-31 · downloaded from the live page
Patent Landscape · Plastics Recycling
Plastic Pyrolysis to Chemical Feedstock Patents
  • 78.1% of all 743 records sit with just five assignees, so freedom-to-operate work should start with their portfolios, not a broad landscape scan.
  • +218% filing growth from 2021 to 2024, the last complete filing year, pointing to a technology still actively building claim density rather than settling.
  • C10G dominates at 87.3% of records, meaning hydrocarbon-oil refining and upgrading claims are the densest single layer to search before filing anything adjacent.
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743
Published Records
78%
Top-5 Share of All Records
+218%
Filing Growth 2021→2024
US
Leading Jurisdiction

Filing growth compares 2021 (33 records) with 2024 (105) — a three-year span. 2024 is the most recent year we treat as complete: publication lags filing by roughly 18 months, so 2025 onwards are still filling in and any growth rate that ends there would understate the field. Top-5 share is the combined record count of the five largest assignees divided by all 743 records in scope (CR5), not by the ranked leaders only.

Published byPatsnap Research··7 min readSourced from Patsnap Eureka
Overview

What the filing record shows

Plastic pyrolysis to chemical feedstock covers the conversion of mixed plastic waste into pyrolysis oil and its subsequent treatment into usable hydrocarbon streams: reactor configuration, char formation control, chlorine removal, catalytic and thermal oil upgrading, and mass balance certification for the resulting output. The dataset in scope spans 743 published records filed or published between 2015 and mid-2026, drawn from a search string that ties pyrolysis and pyrolysis-oil feedstock language to these six downstream process steps.

Filing activity rose sharply through the back half of the 2010s, peaked in 2020, and then kept building claim density through 2024 even as publication lag makes the final two years look artificially light. The technology composition skews heavily toward hydrocarbon oil refining classifications, with coking, catalysis and acyclic-compound chemistry forming a secondary tier beneath it.

Filing activity by year, 2017–2026
  1. 1EXXONMOBIL PRODUCT SOLUTIONS CO149
  2. 2SK INNOVATION CO LTD143
  3. 3SK GEO CENTRIC CO LTD128
  4. 4MURA TECH LTD82
  5. 5LUMMUS TECHNOLOGY INC78
  6. 6EASTMAN CHEM CO66
  7. 7SABIC GLOBAL TECHNOLOGIES BV21
  8. 8OXFORD SUSTAINABLE FUELS LIMITED20
  9. 9BLUEALP INNOVATIONS BV19
  10. 10UOP LLC18
Source: Patsnap Eureka. Assignee ranking and totals. Derived from a Patsnap search on Plastic Pyrolysis to Chemical Feedstock covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP

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The Data

Filing trend and technology composition

Two views of the same 743-record dataset: how filings have moved year over year, and which IPC subclasses carry the claim volume.

A peak in 2020, then renewed growth into 2024

Filings ran from 52 in 2017 up to a peak of 236 in 2020, cooled, then grew again from 33 in 2021 to 105 in 2024 — a +218% rise across that three-year span. 2025 and 2026 figures are still filling in under normal publication lag and should not be read as a slowdown.

A peak in 2020, then renewed growth into 20240631251882505220172018201923620202021202220232024202542026Most recent year is partial — publication lag means later filings are not yet visible.

Hydrocarbon oil refining carries the field

C10G (hydrocarbon oils and refining) appears on 87.3% of the 743 records, far ahead of C10B coking (22.9%), B01J catalysis (16.0%) and C07C acyclic compounds (13.3%). Because records can carry multiple IPC classes, these shares add up to more than 100% and should not be summed.

Hydrocarbon oil refining carries the fieldC10G · Hydrocarbon oils & refining64987.3%C10B · Coke & destructive distillation17022.9%B01J · Chemical/physical processes & …11916.0%C07C · Acyclic & carbocyclic compounds9913.3%B29B · Plastics preparation8611.6%C10L · Fuels & firelighters577.7%C08J · Polymer processing & solutions516.9%B01D · Separation processes (filtrati…486.5%Other20227.2%

Shares are the percentage of the 743 records in scope. A patent can carry several IPC classes, so the shares add up to more than 100%.

Source: Patsnap Eureka. Filing trend and technology composition. Derived from a Patsnap search on Plastic Pyrolysis to Chemical Feedstock covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.

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Key Patents

Most-cited records and a representative filing

Representative Filing
US20250019602A12025-01-16

Method of refining waste plastic pyrolysis oil and waste plastic pyrolysis oil refining equipment

SK INNOVATION CO., LTD.

Waste plastic pyrolysis oil refining equipment including a separation unit that splits the feed into light and heavy oil, a first reactor that hydrotreats the light oil above 300°C and below 400°C in the presence of a hydrotreating catalyst, a separator that removes hydrogen chloride from the reaction product, and a second reactor that removes impurities from the heavy oil between 50°C and 300°C.Filed by SK Innovation, published 2025-01-16 — illustrates the split light-oil/heavy-oil architecture with dedicated dechlorination that recurs across the top-cited records.

US20250019602A1 — patent drawing 1
View full record
Highest-cited records in scope
#Publication no.Patent titleCitations
1US20080016769A1Conversion of carbonaceous materials to synthetic natural gas by pyrolysis, reforming, and methanation115
2US20150080624A1Process and Apparatus for producing Hydrocarbon Fuel from Waste Plastic106
3US20210130699A1Processes and systems for making recycle content hydrocarbons96
4US20190270939A1Dechlorination of mixed plastics pyrolysis oils using devolatilization extrusion and chloride scavengers86
5WO2020252228A1Light olefin recovery from plastic waste pyrolysis83
6WO2018025103A1Dechlorination of mixed plastics pyrolysis oils using devolatilization extrusion and chloride scavengers78
7WO2021105326A1Two-step process for converting liquefied waste plastics into steam cracker feed64
8US20210130262A1Processes and systems for making recycle content hydrocarbons57
9US20200369965A1Feeding pyoil and steam at cracker furnace crossover55
10WO2021204818A1Waste plastic based oil upgrading into high value chemicals via direct catalytic cracking54

Citation counts favour older filings inside any searched corpus; treat them as a signal of influence within this dataset, not as a measure of which route is currently strongest.

Each row carries its publication number; clicking a row searches Eureka by that number.

Source: Patsnap Eureka. Citation counts and representative records. Derived from a Patsnap search on Plastic Pyrolysis to Chemical Feedstock covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
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Insights

What the numbers mean for a filing decision

Three read-throughs from the concentration, technology mix and receiving-office data.

Concentration
78.1%
of 743 records held by the top 5

Five assignees hold most of the claim space

The leader alone accounts for 149 records, and the top five combined reach 580 of the 743 records in scope — 78.1% of the field. Anyone filing a new reactor or upgrading claim is realistically clearing space against a small set of incumbent portfolios, not the full 60-company ranking.

Source: assignee ranking, 743 records
Momentum
+218%
growth, 2021 to 2024

Growth resumed after the 2020 peak

Filings dropped back from the 2020 peak of 236 before climbing again from 33 in 2021 to 105 in 2024, the last year unaffected by publication lag. That trajectory reads as active claim-building rather than a mature, settled art.

Source: filing trend, 2017-2026
Geography
191
US receiving-office filings

US and EPO carry the largest filing volumes

The United States leads receiving offices at 191 filings, ahead of the EPO at 142 and WIPO PCT at 118, with India, South Africa and Singapore forming a smaller secondary tier. A freedom-to-operate check that skips the EPO or PCT route is checking well under half the field.

Source: receiving-office counts
Technology mix
87.3%
of records touch C10G

Refining classifications dominate, but a real secondary layer exists

C10G's 87.3% share confirms oil upgrading is the crowded core, but C10B coking (22.9%), B01J catalysis (16.0%) and B29B plastics preparation (11.6%) each carry enough volume to be worth searching separately before assuming a claim is novel.

Source: IPC composition, 743 records
Eureka AI Agent
Looking for what nobody has claimed yet?

Eureka can read the same corpus for gaps instead of for coverage: under-claimed branches adjacent to plastic pyrolysis to chemical feedstock, with the prior art for and against each one.

Find the white space →
Source: Patsnap Eureka. Co-assignee relationships and derived observations. Derived from a Patsnap search on Plastic Pyrolysis to Chemical Feedstock covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
Players

Who holds the claim space, and where it thins out

The ranked leaders concentrate volume quickly, then give way to a long tail of single- or few-filing entrants.

Leader
149
records

One assignee sets the pace by a wide margin

The top-ranked assignee holds 149 records against a fifth-place figure of 78 and a tenth-place figure of 18 — a steep drop-off that puts most of the field's depth in the first few positions.

Source: assignee ranking
Recent momentum
0 in latest year
for several leading assignees

Leading filers show a pause in the most recent year

Several of the largest historical filers show zero filings in the latest year with year-on-year drops, which given publication lag is consistent with filings still working through the pipeline rather than a genuine stop.

Source: recent-year momentum by assignee
Co-filing
142
shared records, strongest pair

The strongest co-assignee pair mirrors a corporate relationship

The most frequent co-assignee pairing appears 142 times, closely tracking the volume of one of the leading individual assignees — a sign that joint filings run through an established corporate structure rather than ad hoc collaboration.

Source: co-assignee pairs
🔍
Sub-areas with thinner claim coverage
Based on the technology composition, these branches carry meaningfully lower record counts than the core refining claims and are worth checking before assuming they are occupied.
Chlorine scavenger chemistry for mixed-feed oilsMass balance certification methodologyChar formation control in continuous reactorsSeparation-stage catalyst regenerationLight olefin recovery pathways
Rank all filers by momentum →
Filing momentum by assignee
AssigneeRecent yearYoY
Eastman Chemical Company0-100%
SK Innovation Co., Ltd.0-100%
SK Geo Centric Co., Ltd.0
MURA TECH LTD0
Lummus Technology Inc.0
SABIC Global Technologies B.V.0
BlueAlp Innovations B.V.0-100%
Refiniti Limited0-100%
Source: Patsnap Eureka. Assignee-level momentum. Derived from a Patsnap search on Plastic Pyrolysis to Chemical Feedstock covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
What's Next

Working with this landscape

The dataset points to where searching and monitoring effort is best spent next.

Run freedom-to-operate against the top five first

With 78.1% of records held by five assignees, a targeted clearance search against their portfolios covers most of the practical risk before a broader sweep is needed.

Explore assignee portfolios in Eureka

Track the under-claimed branches before they fill in

Chlorine scavenger chemistry, mass balance certification and char formation control all carry lower record counts than core oil-upgrading claims, and growth since 2021 suggests that gap will not stay open indefinitely.

Set up monitoring in Eureka

Treat 2025-2026 figures as incomplete

Publication lag of roughly 18 months means recent-year counts will keep rising; re-check the trend rather than reading the current dip as a slowdown.

Build a live trend alert in Eureka
Source: Patsnap Eureka. Forward-looking reading of the same dataset. Derived from a Patsnap search on Plastic Pyrolysis to Chemical Feedstock covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
FAQ

Common questions on plastic pyrolysis patents

Answers are grounded in the same dataset. Derived from a Patsnap search on Plastic Pyrolysis to Chemical Feedstock covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP

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Disclaimer. This page is generated from Patsnap Eureka data drawn from a limited snapshot of global patent and scientific-literature records, and is provided for general information and reference only.

Patent data carries inherent limitations: recent filings (typically the most recent 18–24 months) are under-counted due to standard publication lag; counts may be reported at either a patent-family or a patent-record basis and are not always directly comparable; classification, applicant-name, and citation data may contain errors, duplicates, or omissions; and the underlying search query defines and constrains the scope shown. As a result, the analysis may be incomplete or inaccurate and may not reflect the full technology landscape.

Nothing on this page constitutes an exhaustive prior-art, novelty, freedom-to-operate, or validity search, nor does it constitute legal, financial, investment, or professional advice, and it should not be relied upon as such. Any patent, commercial, or strategic decision should be verified independently and reviewed with qualified patent, legal, and domain professionals. Patsnap makes no warranties, express or implied, as to the accuracy, completeness, or fitness for any particular purpose of the information presented.

Machine translation. Assignee and organisation names originally recorded in Chinese, Japanese or Korean have been rendered into English by an AI translation step so that the tables stay readable. These renderings are best-effort and may not match a company's registered English name; the original name is what the underlying patent record carries, and it is what any Eureka query launched from this page uses.