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Repowering & Module Reliability Patents: Who Leads, Gaps 2026

Repowering & Module Reliability Patents: Who Leads, Gaps 2026
https://www.patsnap.com/resources/blog/rd-blog/repowering-and-module-reliability-assessment-patent-landscape/ · Patsnap · data cut-off 2026-07-31 · downloaded from the live page
Patent Landscape · PV Plant Operations
Repowering and Module Reliability Assessment Patents
  • 77.4% concentration. The top five assignees combined account for 24 of the 31 records in scope, and the ranked ten cover all 31 — this is a field with almost no unclaimed filer base left outside a small group.
  • Filing has cooled from its peak. Activity peaked at 6 records in 2022; the comparable complete-year window shows filings falling from 2 in 2021 to 1 in 2024, a -50% move, though later years are still filling in under publication lag.
  • Measurement and data-processing classes rival the hardware classes. G01R, G06F and G06Q each sit at 22.6% of the 31 records, nearly matching H01L's 35.5% — reliability assessment here is as much a software and instrumentation problem as a semiconductor one.
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31
Published Records
77%
Top-5 Share of All Records
-50%
Filing Growth 2021→2024
US
Leading Jurisdiction

Filing growth compares 2021 (2 records) with 2024 (1) — a three-year span. 2024 is the most recent year we treat as complete: publication lags filing by roughly 18 months, so 2025 onwards are still filling in and any growth rate that ends there would understate the field. Top-5 share is the combined record count of the five largest assignees divided by all 31 records in scope (CR5), not by the ranked leaders only.

Published byPatsnap Research··7 min readSourced from Patsnap Eureka
Overview

What this landscape covers

This dataset tracks patent activity at the intersection of plant repowering and module field-reliability assessment — filings that combine language on degradation rate measurement, light-induced degradation, cell crack propagation, flash-test comparison, statistical sampling and end-of-life module replacement. It spans records published between 2015 and mid-2026, with 31 records meeting the search criteria across that window.

The scope is narrow by design: it isolates the assessment and replacement layer of PV plant operations rather than module manufacturing or general PV system claims. That narrowness shows up in the assignee list, which mixes semiconductor-test and enterprise-IT firms alongside grid and asset-management players, and in an IPC spread where measurement and data-processing classes carry nearly as much weight as the semiconductor hardware class.

Filing activity and technology composition, 2015–2026
  1. 1KLA CORP7
  2. 2THE BOEING CO7
  3. 3DELL PROD LP4
  4. 4INTERNATIONAL BUSINESS MACHINE CORPORATION4
  5. 5KIANPOUR PAYMAN2
  6. 6WADESON GRAHAM2
  7. 7GE GRID SOLUTIONS LLC2
  8. 8OB REALTY LLC1
  9. 9CRAFT THOMAS1
  10. 10HINES THOMAS1
Source: Patsnap Eureka. Assignee ranking and totals. Derived from a Patsnap search on Repowering and Module Reliability Assessment covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP

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The Data

Filing trend and technology composition

Two views of the same 31-record dataset: the year-by-year filing count, and the IPC subclasses those records fall into.

Filing trend, 2017–2026

Filings were at 0 in 2017, rose to a peak of 6 in 2022, and the last complete comparison window shows a drop from 2 filings in 2021 to 1 in 2024 (-50%). 2025 and 2026 are shown but understated, since publication typically lags filing by around 18 months.

Filing trend, 2017–2026023560201720182019202020216202220232024202502026Most recent year is partial — publication lag means later filings are not yet visible.

IPC subclass composition

H01L (semiconductor devices) leads at 35.5% of the 31 records. G01R, G06F and G06Q each hold 22.6%, and B23K, H01R and H05K each sit at 12.9%, with G11C at 9.7%. Records can carry more than one class, so these shares sum to well over 100%.

IPC subclass compositionH01L · Semiconductor devices1135.5%G01R · Electric & magnetic measurement722.6%G06F · Electric digital data processi…722.6%G06Q · Business, commerce & admin dat…722.6%B23K · Welding, soldering & brazing412.9%H01R · Connectors & current collectors412.9%H05K · Printed circuits & assemblies412.9%G11C · Static & digital memories39.7%Other1135.5%

Shares are the percentage of the 31 records in scope. A patent can carry several IPC classes, so the shares add up to more than 100%.

Source: Patsnap Eureka. Filing trend and technology composition. Derived from a Patsnap search on Repowering and Module Reliability Assessment covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.

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Key Patents

Representative and most-cited filings

Representative Filing
US9300140B22016-03-29

System and method for design and optimization of grid connected photovoltaic power plant with multiple photovoltaic module technologies (US9300140B2)

GE GRID SOLUTIONS LLC

A system and method of using one or more DC-DC/DC-AC converters and/or alternative devices allows strings of multiple module technologies to coexist within the same PV power plant. A computing (optimization) framework estimates the percentage allocation of PV power plant capacity to selected PV module technologies. The framework and its supporting components considers irradiation, temperature, spectral profiles, cost and other practical constraints to achieve the lowest levelized cost of electricity, maximum output and minimum system cost.Filed by GE Grid Solutions, granted 2016-03-29 — a claim scope built around mixed-technology plant optimization rather than single-module reliability testing.

US9300140B2 — patent drawing 1US9300140B2 — patent drawing 2
View full filing
Most-cited records in scope
#Publication no.Patent titleCitations
1US7457725B1Electronic component reliability determination system and method33
2US4632294AProcess and apparatus for individual pin repair in a dense array of connector pins of an electronic packaging…29
3US20140005845A1System and method for design and optimization of grid connected photovoltaic power plant with multiple photov…28
4US20130151308A1Lifecycle Obsolescence Forecasting Tool26
5US20140081583A1Method for deterministic stress based risk reduction12
6US20260123620A1Laser – based targeting and object detection system11
7US20160190382A1Amorphous silicon based laser doped solar cells7
8US9002722B2Lifecycle obsolescence forecasting tool7
9US11734110B1Storage device reclassification system6
10US20260075043A1QR-Code-Based Authentication for Closed Mesh Networks4

Citation counts favour older records in any searched corpus — read them as a signal of influence, not of current commercial weight.

Each row carries its publication number; clicking a row searches Eureka by that number.

Source: Patsnap Eureka. Citation counts and representative records. Derived from a Patsnap search on Repowering and Module Reliability Assessment covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
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Insights

What the numbers mean for a filing decision

Read together, the concentration, trend and citation data point to a field that consolidated early and has not reopened.

Concentration
77.4%
of 31 records held by top 5

A small group already owns most of the claim space

With the top five assignees combined holding 24 of the 31 records in scope (77.4%) and the ranked ten covering all 31, a new entrant is filing directly against a field where almost every record traces back to a handful of organisations.

Assignee ranking, 14 companies
Momentum
-50%
2021 → 2024 filings

Activity has cooled from its 2022 peak

Filings peaked at 6 records in 2022. Comparing the last two complete years shows a drop from 2 filings in 2021 to 1 in 2024. Recent years understate true activity because of publication lag, but the comparable window does not support a growth story.

Peak year 2022, 6 records
Citations
33 citations
top-cited record

Influence sits with older, broader filings

The most-cited record, US7457725B1 on electronic component reliability determination, carries 33 citations — well ahead of the field. High citation counts here reflect age and breadth of applicability more than current commercial relevance.

Most-cited records table
Composition
22.6%
each for G01R, G06F, G06Q

Reliability assessment is a data problem as much as a hardware one

H01L leads at 35.5% of the 31 records, but G01R (measurement), G06F and G06Q (data processing) each sit at 22.6% — nearly matching it. Claims built purely around semiconductor structure are competing with claims built around measurement and analytics workflows.

IPC composition, 31 records
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Eureka can read the same corpus for gaps instead of for coverage: under-claimed branches adjacent to repowering and module reliability assessment, with the prior art for and against each one.

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Source: Patsnap Eureka. Co-assignee relationships and derived observations. Derived from a Patsnap search on Repowering and Module Reliability Assessment covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
Players

Who is filing, and where the gate sits

The assignee ranking covers 14 companies, all counted in records, and the field's leader alone holds 7 of the 31 records in scope.

Leader
7 records
leading assignee

One filer sits well ahead of the field

The top-ranked assignee holds 7 of the 31 records — more than double the fifth-place holder's 2 — setting the reference point that any competitive filing strategy in this space has to plan around.

Assignee ranking, leader
Mid-field
2 records
fifth place

A tight cluster behind the leader

Fifth place holds 2 records, and the top five combined reach 24 of 31 (77.4%). The gap between the leader and the rest is real, but the next tier is bunched rather than spread thin.

Top 5 combined, 77.4%
Long tail
1 record
tenth place

The ranking closes out fast

Tenth place holds just 1 record, and the ranked ten together account for all 31 records in scope — there is no meaningful filer activity below that line in this dataset.

Top 10 combined, 100.0%
🔍
Under-claimed sub-areas
Branches with filing activity but no dominant claim holder, based on the IPC spread and co-assignee pairs in scope.
Cell crack propagation detectionFlash-test comparison protocolsStatistical sampling for fleet-wide degradationEnd-of-life module replacement logisticsConnector and current-collector degradation (H01R)
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Recent-year filing momentum
AssigneeRecent yearYoY
KLA Corporation0
The Boeing Company0
Dell Products L.P.0
International Business Machines Corporation0
OB Realty LLC0
WADESON GRAHAM0
THOMAS BEX GEORGE0
MATZKIND COURTNEY LEEANNE0
Source: Patsnap Eureka. Assignee-level momentum. Derived from a Patsnap search on Repowering and Module Reliability Assessment covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
What's Next

Where to take this next

The dataset points to a consolidated field with specific gaps rather than an open frontier.

Map the leader's actual claim boundaries

Before filing near the top-ranked assignee's 7 records, get the independent claims read side by side against the under-claimed sub-areas identified here.

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Track the post-2024 filings as they publish

Because publication lags filing by roughly 18 months, 2025-2026 filings are still arriving. Re-run this landscape periodically rather than treating the -50% figure as final.

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Check citation-heavy records for expiry

The most-cited records in this set date back years; confirm current legal status before assuming they still block a design.

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Source: Patsnap Eureka. Forward-looking reading of the same dataset. Derived from a Patsnap search on Repowering and Module Reliability Assessment covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
FAQ

Common questions on repowering and module reliability patents

Answers are grounded in the same dataset. Derived from a Patsnap search on Repowering and Module Reliability Assessment covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP

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Disclaimer. This page is generated from Patsnap Eureka data drawn from a limited snapshot of global patent and scientific-literature records, and is provided for general information and reference only.

Patent data carries inherent limitations: recent filings (typically the most recent 18–24 months) are under-counted due to standard publication lag; counts may be reported at either a patent-family or a patent-record basis and are not always directly comparable; classification, applicant-name, and citation data may contain errors, duplicates, or omissions; and the underlying search query defines and constrains the scope shown. As a result, the analysis may be incomplete or inaccurate and may not reflect the full technology landscape.

Nothing on this page constitutes an exhaustive prior-art, novelty, freedom-to-operate, or validity search, nor does it constitute legal, financial, investment, or professional advice, and it should not be relied upon as such. Any patent, commercial, or strategic decision should be verified independently and reviewed with qualified patent, legal, and domain professionals. Patsnap makes no warranties, express or implied, as to the accuracy, completeness, or fitness for any particular purpose of the information presented.

Machine translation. Assignee and organisation names originally recorded in Chinese, Japanese or Korean have been rendered into English by an AI translation step so that the tables stay readable. These renderings are best-effort and may not match a company’s registered English name; the original name is what the underlying patent record carries, and it is what any Eureka query launched from this page uses.

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