Robotic Assembly Patents: Top Filers, Trends & White Space 2026
- Filing activity peaked in 2023 at nine records and has since flattened rather than continued climbing, suggesting the field is consolidating around known approaches rather than expanding into new claim territory.
- B25J dominates the IPC mix at 54 of 57 records while G05B control-system claims (16) and G06V vision claims (10) trail well behind, pointing to where the supporting technology is thinner.
- The United States receives the largest share of filings, 32 of the tracked total with Europe and the WIPO/PCT route each carrying a much smaller portion of the same activity.
What this landscape covers
This dataset tracks patent families filed against robotic assembly and force-controlled insertion methods — the compliance-control schemes, tolerance-absorption strategies, and learning-from-demonstration approaches used to make robots handle the fit-up variability of peg-in-hole and similar assembly tasks. The scope spans manipulator hardware (B25J), the control and regulating systems that govern contact force (G05B), and the machine-vision layer (G06V) increasingly used to detect jamming or misalignment before it damages a part.
Coverage runs from 2015 through the 2026 data cut-off, with 57 published families total. Because publication lags filing by roughly eighteen months, the most recent one or two years in any trend line will always look thinner than they eventually turn out to be.
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Filing trend and technology mix
The yearly trend and the IPC composition together show a field that grew through the early 2020s, peaked, and has not yet resumed climbing — while nearly all of the activity still sits inside core manipulator claims rather than the surrounding control or vision layers.
A peak in 2023, then a flattening
Filings rose from a standing start to a peak of nine records in 2023, with the 2022 midpoint already at six. The years since do not show renewed growth, which is consistent with a technology area where the dominant approaches have been staked out and later filers are refining rather than pioneering.
Concentration in B25J, thin coverage elsewhere
B25J (manipulators and robots) appears in 54 of 57 records, effectively the whole corpus. G05B control systems (16) and G06V vision recognition (10) are present but far smaller, and B23P general metalworking (9) trails further still — a gap that matters for anyone whose invention sits in the control or sensing layer rather than the mechanical one.
Shares are the percentage of the 57 records in scope. A patent can carry several IPC classes, so the shares add up to more than 100%.
Go deeper on Robotic Assembly and Force-Controlled Insertion with Eureka
This page is one run against one query. Ask Eureka your own question about robotic assembly and force-controlled insertion and every answer comes back with the patent numbers behind it.
Try EurekaThe records shaping this space
System and method for setting up a robotic assembly operation
A robotic assembly operation is provided for assembling a second part to a first part. During setup, control parameters and a control scheme are set and changed by simulating the operation and testing whether performance requirements are met. A dry run may follow, with test data collected to confirm performance requirements are satisfied. During production, control parameters may be tuned as conditions change in order to maintain stable assembly.Filed by ABB Schweiz AG, published 2021-11-04.


| # | Publication no. | Patent title | Citations |
|---|---|---|---|
| 1 | US20190262966A1 | Automated systems and processes for preparing vehicle surfaces, such as an aircraft fuselage, for painting | 29 |
| 2 | US20220305645A1 | System and Method for Robotic Assembly Based on Adaptive Compliance | 22 |
| 3 | US20100211204A1 | Method and system for robotic assembly parameter optimization | 17 |
| 4 | US20240017408A1 | Methods, systems and devices for automated assembly of building structures | 13 |
| 5 | WO2008085937A2 | Method and system for robotic assembly parameter optimization | 10 |
| 6 | US20230191615A1 | System and/or method of cooperative dynamic insertion scheduling of independent agents | 8 |
| 7 | US20150217453A1 | Method and system for robotic assembly parameter optimization | 8 |
| 8 | US20210339397A1 | System and method for setting up a robotic assembly operation | 7 |
| 9 | US20210138653A1 | Module Insertion System For Robotic Assembly | 5 |
| 10 | US11534885B2 | Automated systems and processes for preparing vehicle surfaces, such as an aircraft fuselage, for painting | 5 |
Citation counts reflect influence within this searched corpus and skew toward older filings; treat them as a signal of prior-art density, not of current commercial relevance.
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Browse MCP servers →What the numbers mean for filing strategy
Three patterns stand out once the trend, the IPC split, and the citation table are read together: a plateau after a single peak year, heavy concentration in mechanical manipulator claims, and a citation table still led by older foundational filings.
Growth has flattened since the 2023 peak
The climb from zero in 2017 to nine filings in 2023 shows a field building out steadily, but the absence of a higher year since suggests filers are consolidating known compliance-control schemes rather than opening new claim fronts.
Almost everything sits inside the manipulator subclass
With B25J present in nearly every record, the differentiating claims are increasingly found in how G05B control logic or G06V vision detection is layered on top, not in the base manipulator mechanics.
The most-cited record predates the recent filing wave
The top-cited filing concerns automated surface preparation rather than insertion assembly itself, a reminder that citation leadership in this corpus rewards early, broadly-applicable claims over recent, narrowly-targeted ones.
Eureka can read the same corpus for gaps instead of for coverage: under-claimed branches adjacent to robotic assembly and force-controlled insertion, with the prior art for and against each one.
| Assignee | Co-assignee | Shared families |
|---|---|---|
| ZHANG HUI | ZHANG GEORGE | 6 |
| ZHANG HUI | WANG JIANJUN | 6 |
| ZHANG HUI | HE JIANMIN | 6 |
| ZHANG GEORGE | WANG JIANJUN | 6 |
| ZHANG GEORGE | HE JIANMIN | 6 |
| WANG JIANJUN | HE JIANMIN | 6 |
| ZHANG HUI | ABB INC | 2 |
| ZHANG GEORGE | ABB INC | 2 |
Ten co-assignee pairs appear in the dataset, with the strongest links clustered around a small group of individual co-filers rather than named corporate research partnerships — a sign that much of the activity here is independent rather than jointly developed.
Who is filing, and where the momentum has gone quiet
Recent-year momentum data shows the named assignees tracked in this corpus, including Promise Robotics, Divergent Technologies, and Bright Machines, all sitting at zero filings in the latest tracked year, several down sharply from the prior year. That pattern is consistent with the broader plateau seen in the yearly trend rather than any single company's retreat.
Sharp year-on-year drop-offs across multiple filers
Several tracked assignees, including Promise Robotics and Divergent Technologies, show a full year-on-year decline to zero filings in the most recent tracked year. Given publication lag, this likely overstates the slowdown, but it does confirm no single filer is currently accelerating.
Filing activity is concentrated in the United States
The United States receives the largest share of records, with Europe and the WIPO/PCT route each covering a smaller portion of the same total. That skew matters for freedom-to-operate work: US-only searches will miss a meaningful minority of the corpus.
Co-filing is limited and clustered
The strongest co-assignee pairs in the dataset link a small number of individual co-filers rather than pairing established robotics manufacturers, suggesting this is not yet a field defined by large joint-development programmes.
| Assignee | Recent year | YoY |
|---|---|---|
| PROMISE ROBOTICS INC | 0 | -100% |
| Divergent Technologies | 0 | -100% |
| Bright Machines | 0 | — |
| ZHANG HUI | 0 | — |
| ZHANG GEORGE | 0 | — |
| WANG JIANJUN | 0 | — |
| HE JIANMIN | 0 | — |
| ABB INC | 0 | — |
Where to take this research next
The trend and composition data point to specific follow-up work rather than a single conclusion — the questions below are the ones worth running down before committing a filing budget.
Map the control-layer claim gap
With G05B present in only 16 of 57 records, a closer read of exactly which control schemes those sixteen cover would show whether force-feedback tuning methods are still open.
Explore control-layer claims in EurekaCheck freedom-to-operate against the top-cited records
The five most-cited filings anchor much of the prior art here; any new insertion or compliance method should be checked against their claim scope before drafting.
Run a freedom-to-operate check in EurekaWatch for renewed filing after the 2023 peak
Because of publication lag, 2024–2026 filings are still arriving; revisit the trend line in six to twelve months to see whether the plateau holds or was a reporting artefact.
Track filing trends in EurekaQuestions practitioners ask about this space
This landscape tracks 57 published patent families filed between 2015 and the 2026 data cut-off, searched against compliance control, tolerance absorption, learning-from-demonstration, cycle time, and jamming detection terms within the B25J9, B25J13, and B23P19 IPC subclasses. That is a modest corpus compared to broader robotics categories, which reflects how specific the search terms are to force-controlled insertion rather than general manipulation. Because publication lags filing by around eighteen months, the true count for 2025 and 2026 will end up higher once those applications publish.
The dataset includes both named corporate assignees, such as ABB Schweiz AG, Promise Robotics, Divergent Technologies, and Bright Machines, alongside a cluster of individual co-filers with strong co-assignment links to each other. No single filer shows sustained year-on-year growth in the most recent tracked year; several instead show a full drop to zero filings, consistent with the overall plateau after the 2023 peak. Anyone assessing competitive position here should look at the full ranking table rather than assume a single dominant leader, since the field currently shows a concentrated top tier with a long tail below it.
Force-controlled insertion refers to robotic assembly methods that use real-time force and torque feedback, rather than pure positional control, to guide a part into place despite manufacturing tolerance variation — the classic case being peg-in-hole insertion. It needs distinct claim language because the innovation usually sits in the control logic (how compliance is detected and corrected) rather than in the manipulator hardware itself, which is why G05B control-system claims, though a minority of this corpus, are often the more defensible ones. Jamming detection and tolerance-absorption strategies are the specific technical hooks examiners and competitors look for in this sub-area.
Based on the IPC composition, the clearest gaps sit outside the dominant B25J manipulator subclass: G05B control-system claims cover only 16 of 57 records and G06V vision-based claims only 10, meaning compliance-correction logic and jamming-detection-by-vision methods are comparatively under-claimed relative to core mechanical assembly claims. Learning-from-demonstration approaches to insertion tolerancing also appear thinly represented given how often the term shows up in the search criteria itself. A first claim in these areas would need to tie a specific sensing or learning method to a measurable assembly outcome, such as reduced cycle time or a defined force threshold, to avoid overlapping the dense B25J prior art.
Not necessarily. The most-cited record in this corpus, at 29 citations, concerns automated surface preparation for aircraft fuselages rather than insertion assembly, and citation counts generally favour older filings simply because they have had more time to accumulate references within a searched corpus. A newer, narrowly-targeted compliance-control patent may carry far fewer citations while still being the more relevant prior art for a specific product design. Citation rank is best read as a signal of historical influence, not a ranking of present-day commercial relevance.
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Disclaimer. This page is generated from Patsnap Eureka data drawn from a limited snapshot of global patent and scientific-literature records, and is provided for general information and reference only.
Patent data carries inherent limitations: recent filings (typically the most recent 18–24 months) are under-counted due to standard publication lag; counts may be reported at either a patent-family or a patent-record basis and are not always directly comparable; classification, applicant-name, and citation data may contain errors, duplicates, or omissions; and the underlying search query defines and constrains the scope shown. As a result, the analysis may be incomplete or inaccurate and may not reflect the full technology landscape.
Nothing on this page constitutes an exhaustive prior-art, novelty, freedom-to-operate, or validity search, nor does it constitute legal, financial, investment, or professional advice, and it should not be relied upon as such. Any patent, commercial, or strategic decision should be verified independently and reviewed with qualified patent, legal, and domain professionals. Patsnap makes no warranties, express or implied, as to the accuracy, completeness, or fitness for any particular purpose of the information presented.
Machine translation. Assignee and organisation names originally recorded in Chinese, Japanese or Korean have been rendered into English by an AI translation step so that the tables stay readable. These renderings are best-effort and may not match a company’s registered English name; the original name is what the underlying patent record carries, and it is what any Eureka query launched from this page uses.