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Robotic Assembly Patents: Top Filers, Trends & White Space 2026

Robotic Assembly Patents: Top Filers, Trends & White Space 2026
https://www.patsnap.com/resources/blog/rd-blog/robotic-assembly-and-force-controlled-insertion-patent-landscape/ · Patsnap · data cut-off 2026-07-31 · downloaded from the live page
Robotics Patent Landscape · 2026 Update
Robotic Assembly and Force-Controlled Insertion Patents
  • Filing activity peaked in 2023 at nine records and has since flattened rather than continued climbing, suggesting the field is consolidating around known approaches rather than expanding into new claim territory.
  • B25J dominates the IPC mix at 54 of 57 records while G05B control-system claims (16) and G06V vision claims (10) trail well behind, pointing to where the supporting technology is thinner.
  • The United States receives the largest share of filings, 32 of the tracked total with Europe and the WIPO/PCT route each carrying a much smaller portion of the same activity.
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57
Published Records
74%
Top-5 Share of All Records
-33%
3-Yr Growth (lag-adjusted)
US
Leading Jurisdiction
Published byPatsnap Research··8 min readSourced from Patsnap Eureka
Field Overview

What this landscape covers

This dataset tracks patent families filed against robotic assembly and force-controlled insertion methods — the compliance-control schemes, tolerance-absorption strategies, and learning-from-demonstration approaches used to make robots handle the fit-up variability of peg-in-hole and similar assembly tasks. The scope spans manipulator hardware (B25J), the control and regulating systems that govern contact force (G05B), and the machine-vision layer (G06V) increasingly used to detect jamming or misalignment before it damages a part.

Coverage runs from 2015 through the 2026 data cut-off, with 57 published families total. Because publication lags filing by roughly eighteen months, the most recent one or two years in any trend line will always look thinner than they eventually turn out to be.

Filing activity by year, 2015–2026
  1. 1PROMISE ROBOTICS INC11
  2. 2ABB INC10
  3. 3DIVERGENT TECHNOLOGIES INC9
  4. 4BRIGHT MACHINES INC6
  5. 5ABB (SCHWEIZ) AG6
  6. 6CHEF ROBOTICS INC4
  7. 7ZHANG HUI2
  8. 8MITSUBISHI ELECTRIC CORP2
  9. 9HE JIANMIN2
  10. 10YABORA IND AERONAUTICA SA2
Source: Patsnap Eureka. Assignee ranking and totals. Derived from a Patsnap search on Robotic Assembly and Force-Controlled Insertion covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP

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Filing Data

Filing trend and technology mix

The yearly trend and the IPC composition together show a field that grew through the early 2020s, peaked, and has not yet resumed climbing — while nearly all of the activity still sits inside core manipulator claims rather than the surrounding control or vision layers.

A peak in 2023, then a flattening

Filings rose from a standing start to a peak of nine records in 2023, with the 2022 midpoint already at six. The years since do not show renewed growth, which is consistent with a technology area where the dominant approaches have been staked out and later filers are refining rather than pioneering.

A peak in 2023, then a flattening0358100201720182019202020212022920232024202502026Most recent year is partial — publication lag means later filings are not yet visible.

Concentration in B25J, thin coverage elsewhere

B25J (manipulators and robots) appears in 54 of 57 records, effectively the whole corpus. G05B control systems (16) and G06V vision recognition (10) are present but far smaller, and B23P general metalworking (9) trails further still — a gap that matters for anyone whose invention sits in the control or sensing layer rather than the mechanical one.

Concentration in B25J, thin coverage elsewhereB25J · Manipulators & robots5494.7%G05B · Control & regulating systems1628.1%G06V · Image/video recognition1017.5%B23P · Metal working (general)915.8%E04G · Scaffolding & formwork610.5%E04B · Building structures & elements58.8%G06F · Electric digital data processi…47.0%G06T · Image data processing & genera…47.0%Other1729.8%

Shares are the percentage of the 57 records in scope. A patent can carry several IPC classes, so the shares add up to more than 100%.

Source: Patsnap Eureka. Filing trend and technology composition. Derived from a Patsnap search on Robotic Assembly and Force-Controlled Insertion covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.

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Key Patents

The records shaping this space

Representative Filing
US20210339397A12021-11-04

System and method for setting up a robotic assembly operation

ABB SCHWEIZ AG

A robotic assembly operation is provided for assembling a second part to a first part. During setup, control parameters and a control scheme are set and changed by simulating the operation and testing whether performance requirements are met. A dry run may follow, with test data collected to confirm performance requirements are satisfied. During production, control parameters may be tuned as conditions change in order to maintain stable assembly.Filed by ABB Schweiz AG, published 2021-11-04.

US20210339397A1 — patent drawing 1US20210339397A1 — patent drawing 2
View full filing
Most-cited records in the corpus
#Publication no.Patent titleCitations
1US20190262966A1Automated systems and processes for preparing vehicle surfaces, such as an aircraft fuselage, for painting29
2US20220305645A1System and Method for Robotic Assembly Based on Adaptive Compliance22
3US20100211204A1Method and system for robotic assembly parameter optimization17
4US20240017408A1Methods, systems and devices for automated assembly of building structures13
5WO2008085937A2Method and system for robotic assembly parameter optimization10
6US20230191615A1System and/or method of cooperative dynamic insertion scheduling of independent agents8
7US20150217453A1Method and system for robotic assembly parameter optimization8
8US20210339397A1System and method for setting up a robotic assembly operation7
9US20210138653A1Module Insertion System For Robotic Assembly5
10US11534885B2Automated systems and processes for preparing vehicle surfaces, such as an aircraft fuselage, for painting5

Citation counts reflect influence within this searched corpus and skew toward older filings; treat them as a signal of prior-art density, not of current commercial relevance.

Each row carries its publication number; clicking a row searches Eureka by that number.

Source: Patsnap Eureka. Citation counts and representative records. Derived from a Patsnap search on Robotic Assembly and Force-Controlled Insertion covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
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Landscape Insights

What the numbers mean for filing strategy

Three patterns stand out once the trend, the IPC split, and the citation table are read together: a plateau after a single peak year, heavy concentration in mechanical manipulator claims, and a citation table still led by older foundational filings.

Filing Momentum
Peak: 9 filings (2023)
highest single year in the dataset

Growth has flattened since the 2023 peak

The climb from zero in 2017 to nine filings in 2023 shows a field building out steadily, but the absence of a higher year since suggests filers are consolidating known compliance-control schemes rather than opening new claim fronts.

Read alongside publication lag, the most recent years may yet revise upward.
Technology Concentration
B25J: 54 of 57 records
share of the IPC composition

Almost everything sits inside the manipulator subclass

With B25J present in nearly every record, the differentiating claims are increasingly found in how G05B control logic or G06V vision detection is layered on top, not in the base manipulator mechanics.

G05B and G06V combined still cover under half the corpus.
Citation Signal
US20190262966A1: 29 citations
highest citation count in the corpus

The most-cited record predates the recent filing wave

The top-cited filing concerns automated surface preparation rather than insertion assembly itself, a reminder that citation leadership in this corpus rewards early, broadly-applicable claims over recent, narrowly-targeted ones.

Citation rank is a proxy for influence, not for present-day commercial weight.
Eureka AI Agent
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Eureka can read the same corpus for gaps instead of for coverage: under-claimed branches adjacent to robotic assembly and force-controlled insertion, with the prior art for and against each one.

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Co-filing patterns
AssigneeCo-assigneeShared families
ZHANG HUIZHANG GEORGE6
ZHANG HUIWANG JIANJUN6
ZHANG HUIHE JIANMIN6
ZHANG GEORGEWANG JIANJUN6
ZHANG GEORGEHE JIANMIN6
WANG JIANJUNHE JIANMIN6
ZHANG HUIABB INC2
ZHANG GEORGEABB INC2

Ten co-assignee pairs appear in the dataset, with the strongest links clustered around a small group of individual co-filers rather than named corporate research partnerships — a sign that much of the activity here is independent rather than jointly developed.

Source: Patsnap Eureka. Co-assignee relationships and derived observations. Derived from a Patsnap search on Robotic Assembly and Force-Controlled Insertion covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
Competitive Landscape

Who is filing, and where the momentum has gone quiet

Recent-year momentum data shows the named assignees tracked in this corpus, including Promise Robotics, Divergent Technologies, and Bright Machines, all sitting at zero filings in the latest tracked year, several down sharply from the prior year. That pattern is consistent with the broader plateau seen in the yearly trend rather than any single company's retreat.

Momentum Check
-100% YoY
Promise Robotics, latest year vs prior

Sharp year-on-year drop-offs across multiple filers

Several tracked assignees, including Promise Robotics and Divergent Technologies, show a full year-on-year decline to zero filings in the most recent tracked year. Given publication lag, this likely overstates the slowdown, but it does confirm no single filer is currently accelerating.

Compare against the eighteen-month publication lag before reading this as a retreat.
Filing Geography
US: 32 of the tracked filings
largest receiving office

Filing activity is concentrated in the United States

The United States receives the largest share of records, with Europe and the WIPO/PCT route each covering a smaller portion of the same total. That skew matters for freedom-to-operate work: US-only searches will miss a meaningful minority of the corpus.

China and Canada each register a small handful of filings by comparison.
Co-filing Network
10 co-assignee pairs
total pairings identified

Co-filing is limited and clustered

The strongest co-assignee pairs in the dataset link a small number of individual co-filers rather than pairing established robotics manufacturers, suggesting this is not yet a field defined by large joint-development programmes.

That may change if larger integrators begin partnering on compliance-control IP.
🔍
Under-claimed branches worth watching
Sub-areas where filing density is still thin relative to the core manipulator claims
Jamming detection via force-torque signaturesLearning-from-demonstration for insertion tolerancingVision-guided compliance correctionCycle-time optimisation under variable toleranceMulti-part sequential assembly control schemes
Rank all filers by momentum →
Recent-year filing momentum by assignee
AssigneeRecent yearYoY
PROMISE ROBOTICS INC0-100%
Divergent Technologies0-100%
Bright Machines0
ZHANG HUI0
ZHANG GEORGE0
WANG JIANJUN0
HE JIANMIN0
ABB INC0
Source: Patsnap Eureka. Assignee-level momentum. Derived from a Patsnap search on Robotic Assembly and Force-Controlled Insertion covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
Next Steps

Where to take this research next

The trend and composition data point to specific follow-up work rather than a single conclusion — the questions below are the ones worth running down before committing a filing budget.

Map the control-layer claim gap

With G05B present in only 16 of 57 records, a closer read of exactly which control schemes those sixteen cover would show whether force-feedback tuning methods are still open.

Explore control-layer claims in Eureka

Check freedom-to-operate against the top-cited records

The five most-cited filings anchor much of the prior art here; any new insertion or compliance method should be checked against their claim scope before drafting.

Run a freedom-to-operate check in Eureka

Watch for renewed filing after the 2023 peak

Because of publication lag, 2024–2026 filings are still arriving; revisit the trend line in six to twelve months to see whether the plateau holds or was a reporting artefact.

Track filing trends in Eureka
Source: Patsnap Eureka. Forward-looking reading of the same dataset. Derived from a Patsnap search on Robotic Assembly and Force-Controlled Insertion covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
Frequently Asked Questions

Questions practitioners ask about this space

Answers are grounded in the same dataset. Derived from a Patsnap search on Robotic Assembly and Force-Controlled Insertion covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP

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Disclaimer. This page is generated from Patsnap Eureka data drawn from a limited snapshot of global patent and scientific-literature records, and is provided for general information and reference only.

Patent data carries inherent limitations: recent filings (typically the most recent 18–24 months) are under-counted due to standard publication lag; counts may be reported at either a patent-family or a patent-record basis and are not always directly comparable; classification, applicant-name, and citation data may contain errors, duplicates, or omissions; and the underlying search query defines and constrains the scope shown. As a result, the analysis may be incomplete or inaccurate and may not reflect the full technology landscape.

Nothing on this page constitutes an exhaustive prior-art, novelty, freedom-to-operate, or validity search, nor does it constitute legal, financial, investment, or professional advice, and it should not be relied upon as such. Any patent, commercial, or strategic decision should be verified independently and reviewed with qualified patent, legal, and domain professionals. Patsnap makes no warranties, express or implied, as to the accuracy, completeness, or fitness for any particular purpose of the information presented.

Machine translation. Assignee and organisation names originally recorded in Chinese, Japanese or Korean have been rendered into English by an AI translation step so that the tables stay readable. These renderings are best-effort and may not match a company’s registered English name; the original name is what the underlying patent record carries, and it is what any Eureka query launched from this page uses.

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