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Single-Use Bioreactor Sterilization Patents: Leaders & Trends 2026

Single-Use Bioreactor Sterilization Patents: Leaders & Trends 2026
https://www.patsnap.com/resources/blog/rd-blog/single-use-bioreactor-sterilization-patent-landscape/ · Patsnap · data cut-off 2026-07-31 · downloaded from the live page
Patent Landscape · Single-Use Bioreactor Sterilization
Single-Use Bioreactor Sterilization Patents: Who Holds the Ground and Where It's Still Open
  • Concentrated at the top. The five leading assignees together hold 140 of 222 records in scope (63.1%), and the top ten account for 200 (90.1%) — a field with little room for a new entrant to out-file the incumbents head-on.
  • Filing has plateaued, not declined. Filings ran 4 in 2021 and 4 in 2024 — flat over that span (0% growth) — with a peak of 64 records in 2023; 2025-2026 figures are still filling in as publication lags filing by about 18 months.
  • Claim density sits on sterilization mechanics, not biology. C07K (peptides/proteins) appears in 37.8% of the 222 records and B01D (separation/filtration) in 19.4%, showing sterilization claims are frequently bundled with downstream purification and filtration hardware.
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222
Published Records
63%
Top-5 Share of All Records
0%
Filing Growth 2021→2024
US
Leading Jurisdiction

Filing growth compares 2021 (4 records) with 2024 (4) — a three-year span. 2024 is the most recent year we treat as complete: publication lags filing by roughly 18 months, so 2025 onwards are still filling in and any growth rate that ends there would understate the field. Top-5 share is the combined record count of the five largest assignees divided by all 222 records in scope (CR5), not by the ranked leaders only.

Published byPatsnap Research··8 min readSourced from Patsnap Eureka
Overview

What this patent set covers

This landscape covers patents and published applications combining single-use or disposable bioreactor hardware — bags, bioreactor bags and mixing systems — with sterilization-adjacent process claims: steam cycles, thermal mapping, sterile filtration, condensate removal, biological indicators and sterile hold. The scope is drawn from IPC classes covering bioreactors and enzyme apparatus (C12M) and captures 222 records published between 2015 and mid-2026.

Because the search combines hardware terms with sterilization-process terms, the set skews toward filings that treat sterility assurance as a design feature of the disposable vessel itself, rather than as a separate downstream unit operation. That framing matters for freedom-to-operate work: a claim on the bag material alone will rarely intersect with a claim on the sterile-hold cycle, but many records in this set claim both together.

Filing activity and technology composition, 2015-2026
  1. 1REGENERON PHARMACEUTICALS INC54
  2. 2EMD MILLIPORE CORP27
  3. 3JUST EVOTEC BIOLOGICS INC26
  4. 4MERCK SHARP & DOHME CORP18
  5. 5GEOSYNFUELS LLC15
  6. 6GLOBAL LIFE SCIENCES SOLUTIONS USA LLC14
  7. 7LONZA AG13
  8. 8STOBBE GMBH13
  9. 9AMGEN INC13
  10. 10ACD PHARMA7
Source: Patsnap Eureka. Assignee ranking and totals. Derived from a Patsnap search on Single-Use Bioreactor Sterilization covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
The data

Filing trend and technology composition

Two views of the same 222-record set: activity over time, and where claims cluster across IPC subclasses. Both use the full record count as denominator, so class shares add up to more than 100% because a single record can carry several IPC codes.

Filing activity, 2017-2026

Filings rose from 13 in 2017 to a peak of 64 in 2023, then held flat between 2021 and 2024 (4 to 4, 0% change) before the most recent two years understate true activity due to publication lag — treat 2025 and 2026 as incomplete, not as a downturn.

Filing activity, 2017-2026020406080132017201820192020202120226420232024202502026Most recent year is partial — publication lag means later filings are not yet visible.

Technology composition by IPC subclass

C12M (bioreactors and enzyme apparatus) is present in all 222 records by construction of the search. Beyond that, C07K (peptides and proteins) at 37.8% and B01D (separation processes including filtration) at 19.4% are the two largest secondary clusters, followed by C12P (fermentation) at 18.5%, C12N (microorganisms and genetic engineering) at 15.3%, and B01F (mixing and stirring) at 11.7%. A61M and F04B are minor clusters at 2.7% and 2.3% respectively.

Technology composition by IPC subclassC12M · Bioreactors & enzyme apparatus222100.0%C07K · Peptides & proteins8437.8%B01D · Separation processes (filtrati…4319.4%C12P · Fermentation & enzymatic synth…4118.5%C12N · Microorganisms & genetic engin…3415.3%B01F · Mixing & stirring2611.7%A61M · Devices for body fluids62.7%F04B · Positive-displacement pumps52.3%Other209.0%

Shares are the percentage of the 222 records in scope. A patent can carry several IPC classes, so the shares add up to more than 100%.

Source: Patsnap Eureka. Filing trend and technology composition. Derived from a Patsnap search on Single-Use Bioreactor Sterilization covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.

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Key patents

Representative filing and most-cited records

Representative filing
US20150132840A12015-05-14

Single-use bioreactor and head plate, and a process for manufacturing same

EPPENDORF SE

A single-use bioreactor, suitable in particular for use in a parallel bioreactor system for applications in cell culture and/or microbiology, a head plate for such a single-use bioreactor and a process for manufacturing the single-use bioreactor and the head plate. The single-use bioreactor comprises a head plate, a dimensionally stable container and a mixer, the head plate and the container enclosing a reaction chamber, and the mixer having a mixer shaft and a stirring member, said mixer shaft being mounted rotatably about a rotational axis in a bearing and the stirring member being fastened torsionally rigidly to the mixer shaft. The mixer and the bearing are arranged entirely within the reaction chamber.Filed by Eppendorf SE, published 2015-05-14 — one of the earlier hardware-plus-mixer configurations in this set.

US20150132840A1 — patent drawing 1US20150132840A1 — patent drawing 2
View full record
Most-cited records in this set
#Publication no.Patent titleCitations
1US20170349874A1Single Use Bioreactor135
2US20150133636A1Purification of Biological Molecules97
3US20180010082A1Bioreactor With Higher Agitation Rates79
4US7377686B2Disposable mixing system65
5US20130196375A1Biopharmaceutical process apparatuses assembled into a column51
6WO2017207822A1Single use bioreactor46
7US20050063250A1Disposable mixing system37
8US20090075362A1Disposable Bioreactor Comprising a Sensor Arrangement30
9US20110229927A1Sample port of a cell culture system27
10WO2019212921A1Scalable clarification process for recombinant AAV production26

Citation counts favour older filings that have had more time to accumulate references within the searched corpus — read them as a signal of influence on subsequent filers, not as a ranking of current commercial relevance.

Each row carries its publication number; clicking a row searches Eureka by that number.

Source: Patsnap Eureka. Citation counts and representative records. Derived from a Patsnap search on Single-Use Bioreactor Sterilization covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
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Insights

What the numbers mean for a filing decision

Three read-outs from the same 222-record set: how concentrated the field is, how the technology splits between hardware and process, and where the citation record points.

Concentration
63.1%
of 222 records held by top 5

Five assignees hold most of the ground

The five leading assignees combine for 140 of the 222 records in scope, and the top ten push that to 200 records (90.1%). A new entrant is not filing into open ground at the hardware-plus-sterilization intersection; it is filing around dense, already-claimed positions held by a small number of incumbents.

Based on the full 222-record set, not the ranked-assignee subset.
Technology split
37.8%
of records also carry C07K

Sterilization claims rarely stand alone

Nearly four in ten records pair bioreactor sterilization claims with peptide/protein processing claims (C07K), and almost one in five (19.4%) also claim separation or filtration hardware (B01D). Isolated sterile-hold or steam-cycle claims without a downstream process tie are the minority pattern here.

Class shares sum above 100% because records carry multiple IPC codes.
Momentum
0%
growth, 2021 to 2024

A plateau, not a retreat

Annual filings held flat from 4 in 2021 to 4 in 2024, after peaking at 64 in 2023. The apparent drop in 2025-2026 numbers reflects the roughly 18-month lag between filing and publication, not a genuine slowdown in filing activity.

2024 is the most recent year treated as complete for trend purposes.
Citation signal
135 citations
on the leading record

Older hardware filings anchor the citation graph

The most-cited record in this set, on single-use bioreactor configuration, has drawn 135 citations — well ahead of the next-ranked records. That reflects age and foundational scope more than current relevance; newer filings have not had comparable time to accumulate citations.

Citation counts favour earlier-filed records within the searched corpus.
Eureka AI Agent
Looking for what nobody has claimed yet?

Eureka can read the same corpus for gaps instead of for coverage: under-claimed branches adjacent to single-use bioreactor sterilization, with the prior art for and against each one.

Find the white space →
Source: Patsnap Eureka. Co-assignee relationships and derived observations. Derived from a Patsnap search on Single-Use Bioreactor Sterilization covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
Players

Who is filing, and where the gaps sit

The ranking covers 52 companies across the full 222-record set — not a top-50 or top-100 cut, the complete list the data endpoint returns for this scope. A handful of names dominate, and momentum in the most recent complete year is flat across nearly all of them.

Leader
54 records
of 222 in scope

A single leader well ahead of the field

The top-ranked assignee holds 54 records, more than three times the fifth-placed assignee's 15. That gap is the clearest signal in the ranking: this is not a crowded pack of near-equal filers but one incumbent with a durable lead, followed by a steep drop to the rest of the top ten.

Fifth place holds 15 records; tenth place holds 7.
Mid-field
7 records
at tenth place

A sharp drop-off after the top ten

By the tenth-ranked assignee, record counts have fallen to 7 — down from 54 at the top. The top ten together still cover 90.1% of all 222 records, leaving a long tail of the remaining 42 ranked companies filing in single digits.

200 of 222 records sit with the top ten assignees.
Collaboration
6 pairs
co-assignee pairings identified

Co-filing is rare and narrow

Only six co-assignee pairs appear across the set, and the strongest pairing accounts for 19 shared records — a joint filing relationship far denser than any other pair identified. Outside that one relationship, co-assignment activity is thin, suggesting most incumbents file independently rather than through joint ventures.

Strongest pair: 19 shared records; next pairs: 2 each.
🔍
Under-claimed sub-areas worth checking before filing
These sit adjacent to the dense claim clusters above but show comparatively thin direct coverage in this set.
Condensate removal in flexible bag geometriesBiological indicator placement for thermal mappingSterile-hold cycle validation for multi-bag trainsPositive-displacement pump integration (F04B overlap)Body-fluid device crossover applications (A61M overlap)
Rank all filers by momentum →
Recent-year filing momentum by assignee
AssigneeRecent yearYoY
Regeneron Pharmaceuticals Inc0-100%
Just-Evotec Biologics Inc0
EMD Millipore Corp0
Merck Sharp & Dohme Corp0
GeoSynFuels LLC0
Lonza AG0
Amgen Inc0-100%
Stobbe GmbH0-100%
Source: Patsnap Eureka. Assignee-level momentum. Derived from a Patsnap search on Single-Use Bioreactor Sterilization covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
What's next

Using this landscape

The dataset points to where claim space is dense and where it thins out. What a team does with that depends on whether the goal is freedom-to-operate, a licensing target, or a first-filing strategy.

Map claims against the top-ten incumbents

With 90.1% of records held by ten assignees, any new filing in this space should be checked directly against those portfolios before drafting, not against the field generally.

Explore assignee portfolios in Eureka

Test white-space claims for real gaps

Under-claimed branches such as condensate removal in flexible geometries or multi-bag sterile-hold validation warrant a focused prior-art pull before a first claim is drafted.

Run a white-space search in Eureka

Track the 2025-2026 filings as they publish

Because publication lags filing by about 18 months, the most recent two years in this set will keep filling in — worth re-checking on a quarterly cadence rather than treating the current figures as final.

Set up monitoring in Eureka
Source: Patsnap Eureka. Forward-looking reading of the same dataset. Derived from a Patsnap search on Single-Use Bioreactor Sterilization covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
FAQ

Common questions on single-use bioreactor sterilization patents

Answers are grounded in the same dataset. Derived from a Patsnap search on Single-Use Bioreactor Sterilization covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP

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Disclaimer. This page is generated from Patsnap Eureka data drawn from a limited snapshot of global patent and scientific-literature records, and is provided for general information and reference only.

Patent data carries inherent limitations: recent filings (typically the most recent 18–24 months) are under-counted due to standard publication lag; counts may be reported at either a patent-family or a patent-record basis and are not always directly comparable; classification, applicant-name, and citation data may contain errors, duplicates, or omissions; and the underlying search query defines and constrains the scope shown. As a result, the analysis may be incomplete or inaccurate and may not reflect the full technology landscape.

Nothing on this page constitutes an exhaustive prior-art, novelty, freedom-to-operate, or validity search, nor does it constitute legal, financial, investment, or professional advice, and it should not be relied upon as such. Any patent, commercial, or strategic decision should be verified independently and reviewed with qualified patent, legal, and domain professionals. Patsnap makes no warranties, express or implied, as to the accuracy, completeness, or fitness for any particular purpose of the information presented.

Machine translation. Assignee and organisation names originally recorded in Chinese, Japanese or Korean have been rendered into English by an AI translation step so that the tables stay readable. These renderings are best-effort and may not match a company’s registered English name; the original name is what the underlying patent record carries, and it is what any Eureka query launched from this page uses.

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