Sintered NdFeB Magnet Patents: Who Leads, Where the Gaps Are 2026
- 35.9% of all 1,291 records sit with just five assignees — grain boundary diffusion and dysprosium-reduction claims are concentrated at the top, not spread thin.
- Filings peaked in 2022 at 143 then eased to 83 by 2024, a -22% move from 2021's 106 — read the last two years as still filling in, not as a verdict on the technology.
- H01F carries 87.8% of records but B22F powder metallurgy (35.0%) and C22C alloys (27.7%) show where the process and composition claims actually get fought.
Filing growth compares 2021 (106 records) with 2024 (83) — a three-year span. 2024 is the most recent year we treat as complete: publication lags filing by roughly 18 months, so 2025 onwards are still filling in and any growth rate that ends there would understate the field. Top-5 share is the combined record count of the five largest assignees divided by all 1,291 records in scope (CR5), not by the ranked leaders only.
What this patent landscape covers
Sintered NdFeB magnets remain the highest energy-density permanent magnet in commercial production, and the patent activity in this dataset clusters tightly around the levers that determine performance and cost: grain boundary diffusion to raise coercivity without adding bulk dysprosium, dysprosium reduction strategies more broadly, hydrogen decrepitation as a powder-preparation step, and corrosion coating to protect the finished magnet. The search scope pairs core NdFeB material terms with these specific technical routes, which is why the dataset skews toward process and composition claims rather than end-use motor or generator patents.
1,291 records fall inside the 2015–2026 window, with China, the United States and the European Patent Office as the three largest receiving offices. Because publication trails filing by roughly 18 months, the most recent one to two years in any chart here are undercounts, not a genuine drop-off.
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Filing trends and technology composition
Two views of the same 1,291 records: how filing activity moved year over year, and which IPC subclasses carry the claims.
Filing trend, 2017-2026
Filings rose from 69 in 2017 to a peak of 143 in 2022, then declined to 83 by 2024 — a -22% move over that three-year span. 2025 and 2026 figures are still incomplete due to publication lag and should not be read as a continuing fall.
Technology composition by IPC subclass
H01F (magnets, inductors and transformers) touches 87.8% of the 1,291 records, confirming the dataset's core focus. B22F powder metallurgy (35.0%) and C22C alloys (27.7%) are the next-largest classes, pointing to where composition and processing claims concentrate; H02K, C23C, C21D, C22B and B22D each cover a smaller, more specialised slice.
Shares are the percentage of the 1,291 records in scope. A patent can carry several IPC classes, so the shares add up to more than 100%.
Go deeper on Sintered Neodymium Iron Boron Magnets with Eureka
This page is one run against one query. Ask Eureka your own question about sintered neodymium iron boron magnets and every answer comes back with the patent numbers behind it.
Try EurekaRepresentative and most-cited filings
Grain boundary diffusion method of R-Fe-B series rare earth sintered magnet, HRE diffusion source and preparation method thereof (US20200027656A1)
The filing covers a two-step grain boundary diffusion process: forming a dry layer of HRE compound powder (Dy, Tb, Gd or Ho) on a high-temperature-resistant carrier, then heat-treating the magnet and carrier together in vacuum or inert atmosphere so the HRE diffuses to the magnet surface. The stated aim is to raise coercivity while cutting the amount of heavy rare earth consumed compared with bulk-alloying approaches.Filed by Fujian Golden Dragon Rare-Earth, published 2020-01-23.


| # | Publication no. | Patent title | Citations |
|---|---|---|---|
| 1 | US20080286595A1 | R-Fe-B Rare Earth Sintered Magnet and Method for Producing Same | 101 |
| 2 | US20140132377A1 | Alloy for r-t-b-based rare earth sintered magnet, process of producing alloy for r-t-b-based rare earth sinte… | 94 |
| 3 | US20070096571A1 | Electric submersible pumps | 75 |
| 4 | US20090020193A1 | Rare earth sintered magnet and process for producing the same | 72 |
| 5 | US20050028892A1 | Alloy flake for rare earth magnet, production method thereof, alloy powder for rare earth intered magnet, rar… | 63 |
| 6 | CN102211192A | 二次回收料制备高性能钕铁硼的方法 | 61 |
| 7 | US20120139388A1 | Rare earth sintered magnet and motor | 57 |
| 8 | US5641363A | Sintered magnet and method for making | 52 |
| 9 | CN101845637A | 钕铁硼磁体晶界扩散工艺 | 47 |
| 10 | US20080241513A1 | Rare earth magnet and manufacturing method thereof | 46 |
Citation counts favour older filings simply because they have had more time to accumulate citations inside this corpus — treat them as a signal of influence on the field, not of current commercial weight.
Patent titles are shown in the language they were filed in, not translated, so that each record stays verifiable against the original filing — a translated title will not match in Eureka or in any national register. Each row carries its publication number; clicking a row searches Eureka by that number.
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Read alongside the assignee ranking and IPC breakdown, three patterns matter more than the raw record count.
Claim space is occupied at the top, not evenly spread
The leader alone accounts for 165 records, and the top ten combined reach 46.3% of all records in scope. A new entrant filing grain-boundary-diffusion or corrosion-coating claims should expect dense prior art from a small set of established players rather than a fragmented field.
Growth cooled after the 2022 peak, but the story isn't finished
Filings ran from 106 in 2021 to 83 in 2024, and several of the largest assignees show zero filings in the latest tracked year. That reads as a pause in disclosed activity from the biggest names, not necessarily a shrinking field — 2025-2026 records are still arriving.
Process claims sit alongside composition, not instead of it
Beyond the near-universal H01F class, over a third of records also carry a B22F powder metallurgy code and more than a quarter carry C22C alloy claims. That overlap signals that many filings bundle a material composition with a specific processing route, which narrows the room for a composition-only claim to stand alone.
Eureka can read the same corpus for gaps instead of for coverage: under-claimed branches adjacent to sintered neodymium iron boron magnets, with the prior art for and against each one.
Who holds the ground, and where it's thinner
The ranked leaders capture nearly half the field between them, but the co-assignee data and recent-year momentum both suggest the picture is less settled than the headline concentration implies.
One filer sits well ahead of the field
The top-ranked assignee holds 165 records against a fifth-place figure of 60 and a tenth-place figure of 23 — a steep drop-off that marks this as a leader-plus-long-tail structure rather than a crowded plateau.
Joint filing is rare and concentrated in a few relationships
The strongest co-assignee pair appears together on 34 records, far ahead of the next pairing at 12. Most of the field files independently, which means freedom-to-operate analysis should track individual assignees rather than assume joint-venture structures.
Several established filers show no latest-year activity
A number of the largest historical filers report zero records in the most recent tracked year, including year-over-year drops of -100% from a non-zero base. Given publication lag, this likely reflects filings still working through the pipeline rather than an exit from the technology.
| Assignee | Recent year | YoY |
|---|---|---|
| Shin-Etsu Chemical Co., Ltd. | 0 | -100% |
| Yantai Dongxing Magnetic Materials Inc. | 0 | — |
| Fujian Golden Dragon Rare Earth Co., Ltd. | 0 | -100% |
| Xiamen Tungsten Co., Ltd. | 0 | — |
| Proterial, Ltd. | 0 | — |
| Resonac Holdings Corporation | 0 | — |
| TDK Corporation | 0 | — |
| Intact Metal Co., Ltd. | 0 | — |
Where to take this analysis
The dataset points to specific next questions depending on whether you're clearing a filing or scouting a licensing target.
Map claim scope against the leading assignees
With 46.3% of records held by ten assignees, a freedom-to-operate review should start with their specific claim language on grain boundary diffusion and coating steps before assuming open space.
Explore assignee claims in EurekaTrack the 2025-2026 filing pipeline as it publishes
Because publication lags filing by around 18 months, the apparent post-2022 decline is only partly real. Revisit the trend once the latest two years finish populating.
Set up filing alerts in EurekaStress-test the under-claimed sub-areas
Thinner filing density around dysprosium-free diffusion sources and orientation-field control doesn't guarantee an easy claim — check for non-patent literature and pending applications first.
Run a white-space search in EurekaCommon questions on sintered NdFeB magnet patents
The dataset's ranked leader holds 165 records, noticeably ahead of the fifth-place assignee at 60 and the tenth at 23. The top five assignees combined account for 35.9% of all 1,291 records in scope, and the top ten reach 46.3%. That gap between first place and the rest of the field means a single company's claim portfolio is worth reviewing closely before filing in the same space, rather than assuming the field is evenly contested.
Grain boundary diffusion is a post-sintering process that introduces heavy rare earth elements, typically dysprosium or terbium, along the grain boundaries of a finished magnet rather than alloying them through the whole bulk. It raises coercivity while using far less heavy rare earth material, which is the main cost and supply-chain driver behind the technique. It shows up heavily in this dataset because the search scope was built specifically around it as one of the core technical routes alongside dysprosium reduction and hydrogen decrepitation.
Filings peaked at 143 in 2022 and eased to 83 by 2024, a -22% change over that three-year span, and several of the largest historical assignees show zero filings in the most recent tracked year. However, publication lags filing by roughly 18 months, so 2025 and 2026 figures are still incomplete and should not be read as confirmation of a continuing decline. The honest read is that 2022-2024 shows real cooling from the peak, with the very latest years too thin to call yet.
Relative to the dense core cluster of H01F magnet claims layered with B22F powder metallurgy and C22C alloy claims, sub-areas like dysprosium-free grain boundary diffusion sources, hydrogen decrepitation process optimisation, and orientation field control during pressing show comparatively thinner filing density. That doesn't guarantee those areas are open — non-patent literature and pending applications should be checked separately — but they are less crowded than the core composition-and-coating claims held by the largest assignees.
Fairly concentrated at the top: the five largest assignees hold 35.9% of the 1,291 records in scope, and the leader alone holds 165. But the drop from the top ranks to the tenth-place figure of 23 shows a long tail of smaller filers below that concentration, and co-assignee filing is rare — only 7 pairs are identified in the dataset, with most companies filing independently. That combination of a strong leader group and a fragmented tail means competitive monitoring needs to cover both the concentrated top and the wider field of individual filers.
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Disclaimer. This page is generated from Patsnap Eureka data drawn from a limited snapshot of global patent and scientific-literature records, and is provided for general information and reference only.
Patent data carries inherent limitations: recent filings (typically the most recent 18–24 months) are under-counted due to standard publication lag; counts may be reported at either a patent-family or a patent-record basis and are not always directly comparable; classification, applicant-name, and citation data may contain errors, duplicates, or omissions; and the underlying search query defines and constrains the scope shown. As a result, the analysis may be incomplete or inaccurate and may not reflect the full technology landscape.
Nothing on this page constitutes an exhaustive prior-art, novelty, freedom-to-operate, or validity search, nor does it constitute legal, financial, investment, or professional advice, and it should not be relied upon as such. Any patent, commercial, or strategic decision should be verified independently and reviewed with qualified patent, legal, and domain professionals. Patsnap makes no warranties, express or implied, as to the accuracy, completeness, or fitness for any particular purpose of the information presented.
Machine translation. Assignee and organisation names originally recorded in Chinese, Japanese or Korean have been rendered into English by an AI translation step so that the tables stay readable. These renderings are best-effort and may not match a company’s registered English name; the original name is what the underlying patent record carries, and it is what any Eureka query launched from this page uses.