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Soft-Sensor Bioprocessing Fault Detection Patents: Top Filers 2026

Soft-Sensor Bioprocessing Fault Detection Patents: Top Filers 2026
https://www.patsnap.com/resources/blog/rd-blog/soft-sensor-bioprocessing-fault-detection-patent-landscape/ · Patsnap · data cut-off 2026-07-31 · downloaded from the live page
Patent Landscape · Updated 2026
Soft-Sensor Bioprocessing Fault Detection Patents: Who Leads and Where the Field Is Open
  • 78.1% concentration. The top five assignees hold 343 of 439 records in scope — a field with a dominant core rather than an even spread of filers.
  • Filing has cooled from its 2019 peak. After 131 records in the peak year, tracked activity moved from 36 in 2021 to 17 in 2024, a -53% shift over that span; more recent years are still filling in as publications lag filing.
  • AI-based computing dominates the claim language. G06N appears on 86.6% of the 439 records, ahead of classic G05B control-system claims at 78.4% — a sign that fault-detection logic is increasingly framed as a model, not a control loop.
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439
Published Records
78%
Top-5 Share of All Records
-53%
Filing Growth 2021→2024
US
Leading Jurisdiction

Filing growth compares 2021 (36 records) with 2024 (17) — a three-year span. 2024 is the most recent year we treat as complete: publication lags filing by roughly 18 months, so 2025 onwards are still filling in and any growth rate that ends there would understate the field. Top-5 share is the combined record count of the five largest assignees divided by all 439 records in scope (CR5), not by the ranked leaders only.

Published byPatsnap Research··7 min readSourced from Patsnap Eureka
Field Overview

What this landscape covers

This dataset tracks patent filings at the intersection of soft, virtual and inferential sensors and fault detection methods — anomaly scoring, sensor-failure diagnosis, process-deviation alarms and fault isolation — filtered to records classified under industrial control (G05B13/04), bioprocess measurement (C12Q3/00) and machine-learning (G06N20/00) IPC codes. The scope spans 439 published records from 2015 through the 2026 data cut-off, giving a working view of how model-based sensing and monitoring claims are being written across process industries that include, but are not limited to, bioprocessing.

Because publication lags filing by roughly 18 months, the most recent one to two years in any trend understate real filing activity; 2024 is the most recent year that can be read as a complete picture.

Filing activity and technology composition, 2015-2026
  1. 1STRONG FORCE IOT PORTFOLIO 2016 LLC274
  2. 2STRONG FORCE TX PORTFOLIO 2018 LLC43
  3. 3GE INFRASTRUCTURE TECH LLC10
  4. 4TATA CONSULTANCY SERVICES LTD9
  5. 5HITACHI VANTARA LLC7
  6. 6SIEMENS AG7
  7. 7SIEMENS ENERGY AS7
  8. 8GENERAL ELECTRIC CO6
  9. 9FISHER ROSEMOUNT SYST INC5
  10. 10CATERPILLAR INC4
Source: Patsnap Eureka. Assignee ranking and totals. Derived from a Patsnap search on Soft-Sensor Bioprocessing Fault Detection covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
The Numbers

Filing trend and technology composition

Two views of the same 439 records: how filing activity has moved year over year, and which IPC subclasses the claims actually sit in.

Filing trend: a 2019 peak, then a pull-back

Filings rose to a peak of 131 records in 2019, then activity through the tracked complete years fell from 36 records in 2021 to 17 in 2024, a -53% move. Years after 2024 are still incomplete in the record and should not be read as a continued decline.

Filing trend: a 2019 peak, then a pull-back03875113150320172018131201920202021202220232024202552026Most recent year is partial — publication lag means later filings are not yet visible.

Technology composition across IPC subclasses

G06N (AI-based computing) appears on 86.6% of the 439 records and G05B (control and regulating systems) on 78.4%, with H04L data-transmission classes present on 69.9% — records commonly carry more than one class, so these shares sum past 100% and should be read individually, not combined.

Technology composition across IPC subclassesG06N · Computing based on AI models38086.6%G05B · Control & regulating systems34478.4%H04L · Digital information transmissi…30769.9%H04B · Transmission (general)25858.8%G06K · Data recognition & presentation21649.2%G06Q · Business, commerce & admin dat…19143.5%G06F · Electric digital data processi…16938.5%H04W · Wireless communication networks14332.6%Other675153.8%

Shares are the percentage of the 439 records in scope. A patent can carry several IPC classes, so the shares add up to more than 100%.

Source: Patsnap Eureka. Filing trend and technology composition. Derived from a Patsnap search on Soft-Sensor Bioprocessing Fault Detection covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.

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Key Filings

The most-cited records in this space

Representative Filing
US20190324431A12019-10-24

Data collection systems and methods with alternate routing of input channels

STRONG FORCE IOT PORTFOLIO 2016, LLC

Describes an industrial monitoring system with a data acquisition circuit that interprets detection values across multiple input channels, drawing sensor data over a first route, storing sensor specifications and anticipated-state information including an alarm threshold level, and setting an alarm state when that threshold is exceeded on a channel.US20190324431A1, filed by Strong Force IoT Portfolio 2016, LLC, published 2019-10-24.

US20190324431A1 — patent drawing 1US20190324431A1 — patent drawing 2
View full filing →
Highest-citation records in scope
#Publication no.Patent titleCitations
1US20190339688A1Methods and systems for data collection, learning, and streaming of machine signals for analytics and mainten…973
2US20200348662A1Platform for facilitating development of intelligence in an industrial internet of things system732
3US20210157312A1Intelligent vibration digital twin systems and methods for industrial environments715
4US20200225655A1Methods, systems, kits and apparatuses for monitoring and managing industrial settings in an industrial inter…563
5US20200103894A1Methods and systems for data collection, learning, and streaming of machine signals for computerized maintena…513
6US20190171187A1Methods and systems for the industrial internet of things457
7US20190137988A1Methods and systems for detection in an industrial internet of things data collection environment with a self…277
8US20200133257A1Methods and systems for detecting operating conditions of an industrial machine using the industrial internet…271
9US20190324431A1Data collection systems and methods with alternate routing of input channels267
10US6882929B2NOx emission-control system using a virtual sensor229

Citation counts are drawn from within this searched corpus and favour older filings; treat them as an influence signal, not a measure of current relevance.

Each row carries its publication number; clicking a row searches Eureka by that number.

Source: Patsnap Eureka. Citation counts and representative records. Derived from a Patsnap search on Soft-Sensor Bioprocessing Fault Detection covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
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Analysis

What the data means for filing strategy

Three read-throughs from the concentration, trend and classification figures above.

Concentration
78.1%
of 439 records held by top 5

A dominant core, then a long tail

The leading assignee alone accounts for the bulk of the top-five share, with fifth place at just 7 records and tenth place at 4. New entrants are filing into a field where a handful of industrial-IoT platform holders already occupy the broadest claim territory.

Based on the 62-company ranked list.
Filing momentum
-53%
2021 to 2024 change

Activity has receded from its 2019 peak

The 131-record peak year in 2019 was not sustained; complete-year data shows a fall to 17 records by 2024. Whether this reflects consolidation of prior art into fewer, broader continuations or genuine cooling in new inventive activity is not resolvable from filing counts alone.

2025 and 2026 figures will rise as publications catch up.
Claim framing
86.6% vs 78.4%
G06N vs G05B share of 439 records

AI-model claims now outpace classical control claims

G06N (AI-based computing) sits ahead of G05B (control and regulating systems) as a share of records, suggesting that fault-detection inventions are increasingly claimed as learned models layered on top of, rather than instead of, conventional control-system architecture.

H04L transmission classes appear on 69.9% of records, reflecting how often these systems are claimed as networked.
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Looking for what nobody has claimed yet?

Eureka can read the same corpus for gaps instead of for coverage: under-claimed branches adjacent to soft-sensor bioprocessing fault detection, with the prior art for and against each one.

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Source: Patsnap Eureka. Co-assignee relationships and derived observations. Derived from a Patsnap search on Soft-Sensor Bioprocessing Fault Detection covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
Who's Filing

The competitive set

A ranked list of 62 companies sits behind this landscape; the field is led by an industrial-IoT portfolio holder well ahead of the rest, with industrial equipment, controls and enterprise-software firms filling out the ranked leaders below it.

Leader
274 records
leading assignee

One filer dominates the ranked list

The top assignee's record count dwarfs the rest of the ranking; combined with the next four, the top five reach 343 of 439 records, or 78.1% of everything in scope.

Industrial-IoT platform and infrastructure technology holders anchor this group.
Mid-field
7 records
fifth-place assignee

A sharp drop after the leader

Fifth place holds 7 records and tenth place just 4 — concentration falls away quickly outside the top few names, leaving process-control, enterprise-software and industrial-equipment firms competing for a much smaller share each.

84.7% of all 439 records sit with the top 10 combined.
Momentum
-33% YoY
one tracked assignee, latest year

Even active filers are pulling back

Recent-year momentum data shows several leading assignees at zero filings in the latest tracked year, and one of the more active recent filers down 33% year over year — consistent with the broader cooling seen in the trend data, though skewed by publication lag.

Co-assignee collaboration is rare: only 7 co-filing pairs appear across the dataset.
🔍
Under-claimed technical routes
Sub-areas where filing density is comparatively thin relative to the core claim territory
bioprocess-specific soft-sensor calibration drift correctionmulti-rate sensor fusion for fault isolationalarm-threshold adaptation under process variabilitytransfer learning across bioreactor sensor setshybrid physics-model plus learned-residual fault scoring
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Recent filing momentum by assignee
AssigneeRecent yearYoY
STRONG FORCE TX PORTFOLIO 2018 LLC2-33%
Strong Force IoT Portfolio 2016, LLC0-100%
General Electric Co0
Tata Consultancy Services Ltd0
Siemens Energy AS0
Siemens AG0
Hitachi Vantara LLC0
Fisher Rosemount Systems, Inc.0
Source: Patsnap Eureka. Assignee-level momentum. Derived from a Patsnap search on Soft-Sensor Bioprocessing Fault Detection covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
Next Steps

Where to take this analysis

The figures above describe the field as filed; turning them into a filing or freedom-to-operate decision means going deeper on specific claims and specific gaps.

Map the white space against your own claim drafts

Under-claimed sub-areas such as bioprocess-specific calibration drift correction sit next to dense prior art in AI-based fault scoring; a claim drawn narrowly around the bioprocess-specific mechanism may clear more prior art than one drawn around the general soft-sensor concept.

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Watch the leading assignee's continuation strategy

A single assignee holding 274 of 439 records is likely filing continuations and divisionals against its core architecture; tracking those filings closely matters more than tracking the long tail.

Track assignee filings in Eureka →

Re-run this scope once 2025-26 data lags catch up

The apparent post-2019 cooling is partly a publication-lag artefact; revisiting the trend once 2025 and 2026 filings finish publishing will clarify whether the -53% move from 2021 to 2024 continued or reversed.

Set a monitoring alert in Eureka →
Source: Patsnap Eureka. Forward-looking reading of the same dataset. Derived from a Patsnap search on Soft-Sensor Bioprocessing Fault Detection covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
FAQ

Common questions on this landscape

Answers are grounded in the same dataset. Derived from a Patsnap search on Soft-Sensor Bioprocessing Fault Detection covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP

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Disclaimer. This page is generated from Patsnap Eureka data drawn from a limited snapshot of global patent and scientific-literature records, and is provided for general information and reference only.

Patent data carries inherent limitations: recent filings (typically the most recent 18–24 months) are under-counted due to standard publication lag; counts may be reported at either a patent-family or a patent-record basis and are not always directly comparable; classification, applicant-name, and citation data may contain errors, duplicates, or omissions; and the underlying search query defines and constrains the scope shown. As a result, the analysis may be incomplete or inaccurate and may not reflect the full technology landscape.

Nothing on this page constitutes an exhaustive prior-art, novelty, freedom-to-operate, or validity search, nor does it constitute legal, financial, investment, or professional advice, and it should not be relied upon as such. Any patent, commercial, or strategic decision should be verified independently and reviewed with qualified patent, legal, and domain professionals. Patsnap makes no warranties, express or implied, as to the accuracy, completeness, or fitness for any particular purpose of the information presented.

Machine translation. Assignee and organisation names originally recorded in Chinese, Japanese or Korean have been rendered into English by an AI translation step so that the tables stay readable. These renderings are best-effort and may not match a company’s registered English name; the original name is what the underlying patent record carries, and it is what any Eureka query launched from this page uses.

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