https://www.patsnap.com/resources/blog/rd-blog/spray-drying-and-atomization-patent-landscape/ · Patsnap · data cut-off 2026-07-31 · downloaded from the live page
Patent Landscape · Spray Drying and Atomization
Spray Drying and Atomization Patents: Who Files, What They Claim, Where It's Open
  • Filing has cooled from its peak. Activity rose to 887 filings in 2021 then fell to 539 by 2024, a 39% decline over that span — not a collapse, but a clear pullback from the post-pandemic surge in inhalable and encapsulated formulations.
  • No single filer dominates. The leading assignee holds 1,888 records and the ranked leaders' top 5 combined account for just 9.0% of all 63,510 records in scope — concentration is modest even at the top of the ranking.
  • Pharma pulls hardest on the technology. A61K medicinal preparations touch 15.7% of records, more than three times the next-largest class, meaning drug delivery formulation — not industrial process engineering — is where most claim activity sits.
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63.5K
Published Records
9%
Top-5 Share of All Records
-39%
Filing Growth 2021→2024
US
Leading Jurisdiction

Filing growth compares 2021 (887 records) with 2024 (539) — a three-year span. 2024 is the most recent year we treat as complete: publication lags filing by roughly 18 months, so 2025 onwards are still filling in and any growth rate that ends there would understate the field. Top-5 share is the combined record count of the five largest assignees divided by all 63,510 records in scope (CR5), not by the ranked leaders only.

Published byPatsnap Research··7 min readSourced from Patsnap Eureka
Overview

What this landscape covers

This dataset spans 63,510 published patent records filed against spray drying and atomization terms — droplet size distribution, wall deposition, outlet temperature, residual moisture, particle morphology and stickiness point — combined with core process terms like spray drying, rotary atomizer and spray dried powder. The scope runs from 2015 through the 2026-07-31 data cut-off, capturing both the process engineering side of spray drying and the pharmaceutical formulation work that increasingly dominates it.

Because publication trails filing by roughly 18 months, the most recent one to two years in any trend chart will always look thinner than the underlying filing activity actually was. Read the 2021 peak and the subsequent decline through 2024 as the reliable signal; treat 2025 and 2026 as still filling in.

Filing activity and technology composition, 2015–2026
  1. 1BASF SE1,888
  2. 2PROCTER & GAMBLE CO1,429
  3. 3DOW GLOBAL TECHNOLOGIES LLC829
  4. 4NOVARTIS AG816
  5. 5VERTEX PHARMACEUTICALS INC777
  6. 6EI DU PONT DE NEMOURS & CO724
  7. 7EXXONMOBIL CHEMICAL PATENTS INC711
  8. 8ROHM & HAAS CO666
  9. 9DSM IP ASSETS BV518
  10. 10EVONIK OPERATIONS GMBH518
Source: Patsnap Eureka. Assignee ranking and totals. Derived from a Patsnap search on Spray Drying and Atomization covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
The data

Filing trends and technology composition

Two views of the same 63,510-record corpus: how filing volume moved year over year, and which IPC subclasses carry the most patent activity relative to the full record set.

Filing trend: rise, peak, pullback

Annual filings climbed from 660 in 2017 to a peak of 887 in 2021, then fell to 539 by 2024 — a 39% decline over that three-year window. That is the last year the trend can be read as complete; 2025 and 2026 figures will rise as publication catches up.

Filing trend: rise, peak, pullback02505007501,000660201720182019202088720212022202320242025342026Most recent year is partial — publication lag means later filings are not yet visible.

Where the claims sit

A61K (medicinal preparations) touches 15.7% of all records, well ahead of A61P therapeutic activity (4.7%), A23L foods and beverages (4.4%) and B01J chemical and physical processes (4.3%). Because records can carry multiple IPC codes, these shares sum past 100% — they describe overlap, not a partition of the field.

Where the claims sitA61K · Medicinal preparations9,99215.7%A61P · Therapeutic activity of compou…2,9974.7%A23L · Foods & non-alcoholic beverages2,7764.4%B01J · Chemical/physical processes & …2,7034.3%C07D · Heterocyclic compounds1,1101.7%C01B · Non-metallic elements & inorga…1,0761.7%B01D · Separation processes (filtrati…9591.5%C08F · Addition polymers (vinyl etc.)8821.4%Other21,11333.2%

Shares are the percentage of the 63,510 records in scope. A patent can carry several IPC classes, so the shares add up to more than 100%.

Source: Patsnap Eureka. Filing trend and technology composition. Derived from a Patsnap search on Spray Drying and Atomization covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.

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Key patents

The most-cited records in this landscape

Representative recent filing
US20250262158A12025-08-21

Nano-in-micro encapsulated siRNA dry powder (US20250262158A1)

LUDWIG-MAXIMILIANS-UNIVERSITAT MUNCHEN

Filed by Ludwig-Maximilians-Universitat Munchen and published 2025-08-21, this application claims a method for producing high-yield nano-in-micro encapsulated bioactive siRNA dry powder: an aqueous suspension of polyplexes formed from a polyamine and/or polyamide and/or polyester with siRNA, encapsulated in water-soluble excipients, then spray dried through an atomizing nozzle into a heated carrier gas stream.One of the most recent records in scope, illustrating how spray drying claims are migrating from bulk powder processing toward nucleic-acid delivery formulations.

US20250262158A1 — patent drawing 1US20250262158A1 — patent drawing 2
View full record
Highest-citation patents in scope
#Publication no.Patent titleCitations
1US5855913AParticles incorporating surfactants for pulmonary drug delivery1,908
2US5985309APreparation of particles for inhalation1,842
3US5874064AAerodynamically light particles for pulmonary drug delivery1,625
4WO1998031346A1Preparation of particles for inhalation1,554
5US6019968ADispersible antibody compositions and methods for their preparation and use1,512
6US4144050AMicro granules for pesticides and process for their manufacture1,341
7WO1999066903A2Large porous particles emitted from an inhaler1,140
8US5565422AProcess for preparing a free-flowing particulate detergent composition having improved solubility1,114
9US4986286ATobacco treatment process830
10US6572693B1Aesthetic dental materials737

Citation counts inside a searched corpus skew toward older filings simply because they have had longer to accumulate citations — treat this table as a map of foundational influence, not of current filing activity.

Each row carries its publication number; clicking a row searches Eureka by that number.

Source: Patsnap Eureka. Citation counts and representative records. Derived from a Patsnap search on Spray Drying and Atomization covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
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Insights

What the numbers mean for a filing decision

Three read-outs from the ranking, the trend, and the classification data — each pointing to a different practical question for someone deciding where to file or where to watch.

Concentration
9.0%
of 63,510 records held by the top 5 ranked assignees

The top of the field is thin

With the leader at 1,888 records and the top 5 combined accounting for only 9.0% of all records in scope, no single company has locked up the space. The top 10 combined reach 14.0% — still a minority, meaning most of the corpus is filed by entities outside the ranked leaders.

Useful for freedom-to-operate: dominant blocking positions are the exception, not the rule.
Momentum
887 → 539
annual filings, 2021 peak to 2024

Post-peak pullback, not a dead field

Filings peaked at 887 in 2021 and had fallen to 539 by 2024, a 39% drop over three years. That decline lines up with several leading assignees showing 0 filings in the latest tracked year, but the underlying publication lag means recent years understate real activity.

Read year-on-year assignee momentum figures as directional, not final.
Composition
15.7%
of records classified under A61K medicinal preparations

Pharma formulation dominates the classification mix

A61K's 15.7% share dwarfs the next largest classes — A61P at 4.7% and A23L at 4.4% — showing that inhalable and orally dosed powder formulation, not industrial spray-drying equipment, is where the densest claim activity sits.

Process-engineering classes like B01D (1.5%) and C08F (1.4%) remain comparatively lightly filed.
Eureka AI Agent
Looking for what nobody has claimed yet?

Eureka can read the same corpus for gaps instead of for coverage: under-claimed branches adjacent to spray drying and atomization, with the prior art for and against each one.

Find the white space →
Source: Patsnap Eureka. Co-assignee relationships and derived observations. Derived from a Patsnap search on Spray Drying and Atomization covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
Players

Who is filing, and where the activity is thinning

The ranking spans 100 companies counted in records — the full set the data endpoint returns, not a curated top tier. Momentum at the very top has slowed sharply in the most recent tracked year, while co-filing activity points to a small number of durable industrial partnerships.

Leader
1,888
records held by the top-ranked assignee

A single leader, no runaway gap

The leading assignee's 1,888 records sit well ahead of fifth place at 777 and tenth place at 518, but the gap narrows quickly — this is a graded ranking, not a single dominant player surrounded by minor filers.

Fifth place: 777 · Tenth place: 518
Co-filing
77
joint records in the strongest co-assignee pair

A few durable industrial pairings

Ten co-assignee pairs are recorded, with the strongest pairing — Dow Global Technologies and Rohm and Haas — appearing together on 77 records, and a Dow/BASF pairing on 50. These pairings likely reflect shared corporate lineage as much as active co-development.

A smaller pharma-services pair (Advanced Inhalation Research and an individual inventor) appears 13 times.
Momentum
-100% YoY
for several previously active assignees in the latest tracked year

Latest-year activity has gone quiet at the top

Several assignees that were active historically — including BASF, Dow Global Technologies and Novartis — show 0 filings in the latest tracked year, a -100% year-on-year move. Given the roughly 18-month publication lag, this likely reflects filings still working through the pipeline rather than a genuine stop.

Treat single-year momentum figures for any one assignee with caution.
🔍
Under-claimed branches worth a closer look
Sub-areas where filing density is comparatively low relative to the core formulation and process claims
co-current rotary atomizer wear coatingswall-deposition mitigation geometriesstickiness-point control via glass-transition tuningoutlet-temperature feedback control loopsresidual-moisture inline sensing
Rank all filers by momentum →
Recent-year filing momentum by assignee
AssigneeRecent yearYoY
Evonik Operations GmbH10%
BASF SE0-100%
Dow Global Technologies LLC0-100%
Novartis AG0-100%
Nektar Therapeutics0—
Advanced Inhalation Research, Inc.0—
Inhale Therapeutic Systems, Inc.0—
Procter & Gamble Co.0-100%
Source: Patsnap Eureka. Assignee-level momentum. Derived from a Patsnap search on Spray Drying and Atomization covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
What's next

Where to take this analysis

The landscape data points to specific next steps depending on whether the goal is freedom-to-operate, portfolio strategy, or identifying open claim space.

Map claims against the most-cited prior art

The most-cited records in this corpus date back two decades and still shape pulmonary and inhalable powder claims. Any new filing in that space should be checked against them before drafting.

Explore citation chains in Eureka

Watch the post-2021 pullback for re-acceleration

Several major assignees went quiet in the latest tracked year, but publication lag means 2025-2026 filings are still arriving. A renewed uptick would be an early signal worth tracking assignee by assignee.

Track filing trends in Eureka

Test the under-claimed branches for a first-filer position

Sub-areas like stickiness-point control and inline residual-moisture sensing show comparatively thin filing density against the crowded A61K core, which may leave room for a defensible first claim.

Run a white-space search in Eureka
Source: Patsnap Eureka. Forward-looking reading of the same dataset. Derived from a Patsnap search on Spray Drying and Atomization covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
FAQ

Common questions about spray drying patents

Answers are grounded in the same dataset. Derived from a Patsnap search on Spray Drying and Atomization covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP

Research Spray Drying and Atomization in depth with Eureka

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Disclaimer. This page is generated from Patsnap Eureka data drawn from a limited snapshot of global patent and scientific-literature records, and is provided for general information and reference only.

Patent data carries inherent limitations: recent filings (typically the most recent 18–24 months) are under-counted due to standard publication lag; counts may be reported at either a patent-family or a patent-record basis and are not always directly comparable; classification, applicant-name, and citation data may contain errors, duplicates, or omissions; and the underlying search query defines and constrains the scope shown. As a result, the analysis may be incomplete or inaccurate and may not reflect the full technology landscape.

Nothing on this page constitutes an exhaustive prior-art, novelty, freedom-to-operate, or validity search, nor does it constitute legal, financial, investment, or professional advice, and it should not be relied upon as such. Any patent, commercial, or strategic decision should be verified independently and reviewed with qualified patent, legal, and domain professionals. Patsnap makes no warranties, express or implied, as to the accuracy, completeness, or fitness for any particular purpose of the information presented.

Machine translation. Assignee and organisation names originally recorded in Chinese, Japanese or Korean have been rendered into English by an AI translation step so that the tables stay readable. These renderings are best-effort and may not match a company's registered English name; the original name is what the underlying patent record carries, and it is what any Eureka query launched from this page uses.

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