https://www.patsnap.com/resources/blog/rd-blog/sustainable-aviation-fuel-production-patent-landscape/ · Patsnap · data cut-off 2026-07-31 · downloaded from the live page
Patent Landscape · Bioenergy & Biofuels
Sustainable Aviation Fuel Production Patents: Routes, Leaders and Open Claim Space
  • Filings peaked in 2023 at 33 families, then eased back toward the 2022 level of 13 — a maturing wave rather than a still-accelerating one.
  • Hydrocarbon oil refining (C10G) appears in 80 of 101 families, while purification of fuel gases (C10K) and separation processes (B01D) sit far behind at 12 and 3 — a sign of where claim density has not yet built up.
  • Momentum is scattered rather than concentrated: several established assignees show 0 filings in the latest year and -100% YoY, while only one name in the recent-momentum set is still filing at +100% YoY.
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101
Published Records
73%
Top-5 Share of All Records
+383%
Filing Growth 2021→2024
WO
Leading Jurisdiction

Filing growth compares 2021 (6 records) with 2024 (29) — a three-year span. 2024 is the most recent year we treat as complete: publication lags filing by roughly 18 months, so 2025 onwards are still filling in and any growth rate that ends there would understate the field. Top-5 share is the combined record count of the five largest assignees divided by all 101 records in scope (CR5), not by the ranked leaders only.

Published byPatsnap Research··7 min readSourced from Patsnap Eureka
Overview

What the SAF production patent record actually covers

Sustainable aviation fuel production patents span two distinct technical lineages: hydroprocessing of lipid feedstocks (HEFA), which converts triglycerides into jet-range hydrocarbons, and synthetic routes that build alkanes from captured carbon oxides and low-carbon hydrogen via Fischer-Tropsch-type or methanol-to-olefin chemistry. The search set defined here — 101 families filed between 2015 and mid-2026 — sits at the intersection of these routes, filtered to documents that engage directly with feedstock availability, hydroprocessing, ASTM certification, carbon intensity or blend-limit language rather than biofuels generally.

Because publication typically lags filing by around 18 months, the 2025 and 2026 figures in any trend line understate real filing activity; treat the most recent one or two years as a floor, not a ceiling.

Filing activity, 2017–2026
  1. 1HALDOR TOPSOE AS23
  2. 2INFINIUM TECHNOLOGY LLC20
  3. 3CHEVRON PHILLIPS CHEMICAL COMPANY LP13
  4. 4STANDARD ALCOHOL CO OF AMERICA INC9
  5. 5CHEVRON USA INC9
  6. 6REG SYNTHETIC FUELS LLC7
  7. 7UOP LLC5
  8. 8UPM KYMMENE OYJ5
  9. 9DRUMM LAUREN ANN RILEY2
  10. 10SAFION RENEWABLES INC2
Source: Patsnap Eureka. Assignee ranking and totals. Derived from a Patsnap search on Sustainable Aviation Fuel Production covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
The Data

Filing trend and technology composition

The 101 families in this set were filed across a decade of uneven activity, with technology composition telling a clearer story than the year-over-year count on its own.

A single-peak filing curve

Filings rose from zero in 2017 to a peak of 33 in 2023, roughly two-and-a-half times the 2022 midpoint of 13. The pullback since then, combined with the usual publication lag, makes it hard to tell yet whether 2023 was a permanent step-up in interest or a filing wave tied to a specific commercialisation push.

A single-peak filing curve01020304002017201820192020202120223320232024202532026Most recent year is partial — publication lag means later filings are not yet visible.

Refining dominates, purification and separation lag

C10G (hydrocarbon oil refining) and C10L (fuels) together account for the bulk of the corpus at 80 and 56 records respectively, with C07C (acyclic/carbocyclic compounds) close behind at 33. C25B (electrolytic production) and C01B (inorganic compounds) — the chemistry underpinning power-to-liquid and hydrogen supply — sit at 17 and 15, while C10K (fuel gas purification) and B01D (separation) trail at 12 and 3, suggesting the upstream conversion chemistry is more contested than the downstream gas-cleanup and separation steps.

Refining dominates, purification and separation lagC10G · Hydrocarbon oils & refining8079.2%C10L · Fuels & firelighters5655.4%C07C · Acyclic & carbocyclic compounds3332.7%C25B · Electrolytic production of com…1716.8%C01B · Non-metallic elements & inorga…1514.9%B01J · Chemical/physical processes & …1413.9%C10K · Purifying fuel gases1211.9%B01D · Separation processes (filtrati…33.0%Other33.0%

Shares are the percentage of the 101 records in scope. A patent can carry several IPC classes, so the shares add up to more than 100%.

Source: Patsnap Eureka. Filing trend and technology composition. Derived from a Patsnap search on Sustainable Aviation Fuel Production covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.

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Key Patents

The most-cited filings in this set

Representative Filing
US20230242822A12023-08-03

Production of sustainable aviation fuel from CO2 and low-carbon hydrogen

INFINIUM TECHNOLOGY, LLC

A process for producing SAF with low carbon intensity by reacting hydrogen from water electrolysis with captured carbon dioxide to form carbon monoxide, then combining hydrogen and carbon monoxide to produce n-alkanes, which are hydroisomerized into jet-range fuel.Filed by Infinium Technology, LLC — published 2023-08-03 as US20230242822A1.

US20230242822A1 — patent drawing 1US20230242822A1 — patent drawing 2
View full filing
Highest-citation records
#Publication no.Patent titleCitations
1WO2022063992A1Methanol to olefin (MTO) process19
2WO2023138876A1Process and plant for conversion of oxygenates13
3US20230242822A1Production of sustainable aviation fuel from co2 and low-carbon hydrogen6
4WO2022162680A1A multifunctional catalyst and its composition for single step conversion of triglycerides to transportation …5
5WO2023247316A1Conversion of carbon oxides to sustainable aviation fuel (SAF)4
6US20240218262A1Process for biorenewable light paraffinic kerosene and sustainable aviation fuel4
7US11965134B2Production of sustainable aviation fuel from CO<sub>2 </sub>and low-carbon hydrogen4
8US20250084331A1Sustainable aviation fuel from normal alpha olefin byproducts and process for same3
9WO2022256443A1Process for biorenewable light paraffinic kerosene and sustainable aviation fuel3
10CA3219955A1Process for biorenewable light paraffinic kerosene and sustainable aviation fuel3

Citation counts are drawn from the searched corpus only and favour older filings; a low count on a recent record does not mean it is unimportant.

Each row carries its publication number; clicking a row searches Eureka by that number.

Source: Patsnap Eureka. Citation counts and representative records. Derived from a Patsnap search on Sustainable Aviation Fuel Production covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
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Insights

What the numbers mean for filing strategy

Three patterns stand out once family counts, IPC composition and citation concentration are read together.

Route concentration
80 of 101 families in C10G
hydrocarbon oil refining

HEFA and refining claims dominate the corpus

The refining subclass C10G covers the large majority of filings, consistent with HEFA hydroprocessing being the commercially deployed route today. New entrants filing conventional hydroprocessing claims are filing into the densest part of the landscape.

Read against C10K at 12 and B01D at 3
Citation leaders skew toward conversion chemistry
19 citations
top-cited record

Methanol-to-olefin and oxygenate conversion draw the heaviest citation activity

The two most-cited records in the set both concern converting oxygenates or methanol into olefins/fuels rather than lipid hydroprocessing, indicating examiners and applicants treat that conversion chemistry as foundational prior art.

WO2022063992A1 and WO2023138876A1 lead the table
Momentum is uneven
-100% YoY
for several established filers

Several known assignees went quiet in the latest year

Multiple assignees with prior filing history show zero families in the most recent year, a -100% year-over-year drop, while at least one name continued filing at +100% YoY. Given the ~18-month publication lag, some of this may reflect filings not yet published rather than a genuine pullback.

Interpret latest-year zeros cautiously
Collaboration is thin
9 co-assignee pairs
across the corpus

Co-filing is limited and clustered around one applicant

Only nine co-assignee pairings appear in the dataset, and the strongest repeated pairings all involve the same entity, Safion Renewables Inc, suggesting most SAF production IP is still being built by single applicants rather than joint ventures.

No cross-industry co-filing pattern yet visible
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Eureka can read the same corpus for gaps instead of for coverage: under-claimed branches adjacent to sustainable aviation fuel production, with the prior art for and against each one.

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Collaboration signal
AssigneeCo-assigneeShared families
SAFION RENEWABLES INCPRESTANGEN RYAN2
SAFION RENEWABLES INCNOON KATHERINE2
SAFION RENEWABLES INCKRUGER JACOB SCOTT2
SAFION RENEWABLES INCKARP ERIC M2
SAFION RENEWABLES INCJENKINS ALEXANDER HUNT2
SAFION RENEWABLES INCGANDHI SANKET2
SAFION RENEWABLES INCFRIEDMAN JULIA RAE2
SAFION RENEWABLES INCDRUMM LAUREN ANN RILEY2

Co-assignee activity is concentrated around Safion Renewables Inc, which appears in the three strongest pairings in the dataset.

Source: Patsnap Eureka. Co-assignee relationships and derived observations. Derived from a Patsnap search on Sustainable Aviation Fuel Production covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
Who's Filing

Assignee landscape and where the gaps sit

Filing activity in this set is spread across refiners, technology licensors and specialty chemical companies, with recent-year momentum shifting away from several previously active names.

Momentum leader
+100% YoY
latest year vs prior

One assignee still accelerating

Among the tracked assignees, only one shows growth into the most recent year, doubling its filing count year-over-year even as several peers dropped to zero.

Momentum measured on published families only
Established filers cooling
0 filings, -100% YoY
multiple assignees

Several long-standing names went quiet

A number of assignees with earlier filing history, including major refining and chemical technology names, show no published filings in the latest tracked year — a pattern to watch rather than a confirmed exit given publication lag.

Re-check after the next data refresh
Receiving-office spread
28 PCT filings
vs 23 US, 13 EPO

PCT is the preferred first filing route

Applicants favour PCT filing over any single national office, with the US, EPO, Canada, Australia and India following — indicating most applicants are still keeping jurisdictional options open rather than committing early to one market.

Canada (11) and Australia (7) show meaningful secondary interest
🔍
Under-claimed sub-areas
Branches with comparatively thin filing density relative to the core hydroprocessing and refining claims
fuel-gas purification for syngas-to-SAF trainsmembrane/filtration separation of hydroprocessed streamselectrolytic hydrogen integration for carbon-intensity reductioninorganic feedstock handling for CO2-to-fuel routes
Rank all filers by momentum →
Recent-year filing momentum
AssigneeRecent yearYoY
Standard Alcohol Company of America, Inc.2+100%
Haldor Topsoe0-100%
Infinium Technology, LLC0-100%
Chevron Phillips Chemical Company0-100%
Chevron U.S.A. Inc.0-100%
REG Synthetic Fuels, LLC0
UPM-Kymmene Corporation0
UOP LLC (Universal Oil Products)0-100%
Source: Patsnap Eureka. Assignee-level momentum. Derived from a Patsnap search on Sustainable Aviation Fuel Production covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
What's Next

Where to take this analysis

The trend and composition data point to specific next checks before committing R&D or freedom-to-operate budget.

Track the 2024–2026 filings as they publish

Given the ~18-month publication lag, the apparent pullback after the 2023 peak needs re-checking once the current filing window finishes publishing.

Monitor filings in Eureka

Map claim scope around the most-cited conversion patents

The methanol-to-olefin and oxygenate-conversion families carry the heaviest citation weight in this set; a claim chart against those two families clarifies how much freedom to operate exists in synthetic SAF routes.

Run a claim comparison in Eureka

Assess the under-claimed separation and purification branches

B01D and C10K show materially lower filing density than the core refining subclasses, which may reflect either genuine white space or claims routed through different IPC codes worth checking directly.

Search adjacent IPC codes in Eureka
Source: Patsnap Eureka. Forward-looking reading of the same dataset. Derived from a Patsnap search on Sustainable Aviation Fuel Production covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
FAQ

Common questions on SAF production patents

Answers are grounded in the same dataset. Derived from a Patsnap search on Sustainable Aviation Fuel Production covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP

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Disclaimer. This page is generated from Patsnap Eureka data drawn from a limited snapshot of global patent and scientific-literature records, and is provided for general information and reference only.

Patent data carries inherent limitations: recent filings (typically the most recent 18–24 months) are under-counted due to standard publication lag; counts may be reported at either a patent-family or a patent-record basis and are not always directly comparable; classification, applicant-name, and citation data may contain errors, duplicates, or omissions; and the underlying search query defines and constrains the scope shown. As a result, the analysis may be incomplete or inaccurate and may not reflect the full technology landscape.

Nothing on this page constitutes an exhaustive prior-art, novelty, freedom-to-operate, or validity search, nor does it constitute legal, financial, investment, or professional advice, and it should not be relied upon as such. Any patent, commercial, or strategic decision should be verified independently and reviewed with qualified patent, legal, and domain professionals. Patsnap makes no warranties, express or implied, as to the accuracy, completeness, or fitness for any particular purpose of the information presented.

Machine translation. Assignee and organisation names originally recorded in Chinese, Japanese or Korean have been rendered into English by an AI translation step so that the tables stay readable. These renderings are best-effort and may not match a company's registered English name; the original name is what the underlying patent record carries, and it is what any Eureka query launched from this page uses.