Dry Stack Tailings Patents: Top Companies & Filing Trends 2026
Filing growth compares 2021 (19 records) with 2024 (7) — a three-year span. 2024 is the most recent year we treat as complete: publication lags filing by roughly 18 months, so 2025 onwards are still filling in and any growth rate that ends there would understate the field. Top-5 share is the combined record count of the five largest assignees divided by all 124 records in scope (CR5), not by the ranked leaders only.
What the dry stack tailings patent record actually shows
Dry stacking replaces conventional tailings dams by dewatering slurry to a filter cake that can be stacked and compacted without a retaining structure. The 124 records in scope, filed between 2015 and 2026, sit at the intersection of filtration and dewatering equipment, flocculant and coagulant chemistry, and disposal-pile engineering — a mix that shows up directly in the IPC spread, where water treatment (C02F), separation processes (B01D) and solid waste disposal (B09B) each cover a meaningful share of filings.
Filing activity rose sharply through the late 2010s, peaked in 2020, and has declined since — though the 2021-to-2024 drop of -63% should be read against a publication lag of roughly 18 months, which means the 2025 and 2026 figures are still incomplete rather than evidence of a cooled field.
Filing trend and technology composition
Two views of the same 124-record dataset: filing activity over time, and the IPC subclasses those filings sit under. Because a single record can carry multiple IPC codes, the class shares below add up to more than 100% of records.
Peak filing year: 2020 (48 records)
Activity climbed from a single record in 2017 to 48 in 2020, then eased back; 2021's 19 records fell to 7 by 2024, a -63% move over that span. Treat 2025-2026 as still filling in rather than a genuine falloff.
C02F leads at 31.5% of records
Water and wastewater treatment (C02F) tops the class list at 31.5% of the 124 records, followed by hydrocarbon oils and refining (C10G) at 21.8%, and filtration (B01D) and solid waste disposal (B09B) tied at 18.5% each — evidence that dewatering chemistry and disposal engineering, not just ore metallurgy, anchor this landscape.
Shares are the percentage of the 124 records in scope. A patent can carry several IPC classes, so the shares add up to more than 100%.
Go deeper on Tailings & Mine-Waste Management: Dry Stack Tailings Patent Landscape with Eureka
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Try EurekaRepresentative filing and most-cited prior art
US12162025B2 — Process of disposal in piles of tailings stemming from the iron ore processing method
Filed by Vale S.A. and granted in December 2024, the patent discloses a process that replaces tailings dams entirely: it thickens ultra-fine and sandy tailings separately, blends them in a specified 80-90%/10-20% sandy-to-ultra-fine ratio, adds coagulant and flocculant, filters the mixture, and piles the filtered material. The claimed advantage is drop-in compatibility with existing iron ore concentration plants without a process-flow change.Abstract condensed from the original filing for readability.


| # | Publication no. | Patent title | Citations |
|---|---|---|---|
| 1 | WO2018087697A1 | Methods and systems for preparing lithium hydroxide | 25 |
| 2 | WO2008003160A1 | Metal recovery system as applied to the high pressure leaching of limonitic nickel laterite ores | 21 |
| 3 | US20200283324A1 | Tailings deposition | 15 |
| 4 | CN104384020A | 一种超贫磁铁矿石深度破碎选矿工艺 | 15 |
| 5 | US5014651A | Method and apparatus for improving utilization of fuel values of as-mined coal in pulverized fuel-fired boile… | 11 |
| 6 | US1152769A | Apparatus for treating solid-bearing solutions. | 10 |
| 7 | US20200079664A1 | Geotechnical characteristics of tailings via lime addition | 8 |
| 8 | WO2020055893A1 | Improvement of geotechnical characteristics of tailings via lime addition | 7 |
| 9 | US20220143624A1 | Dry grinding system and method for reduced tailings dewatering, improving flotation efficiency, producing dri… | 6 |
| 10 | CN109201704A | 真空转鼓过滤尾渣资源化处理及零排放系统和方法 | 6 |
Citation counts reflect influence within the searched corpus and skew toward older filings; they are not a measure of current commercial relevance.
Patent titles are shown in the language they were filed in, not translated, so that each record stays verifiable against the original filing — a translated title will not match in Eureka or in any national register. Each row carries its publication number; clicking a row searches Eureka by that number.
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The numbers point to a field with a dominant chemistry-and-equipment core, a small set of entities that filed heavily in one window, and thin cross-assignee collaboration.
Filing sits with a small cluster, not a long tail
The top 5 assignees combined account for 81 of the 124 records in scope, and the top 10 extend that to 98 records, or 79.0% of the field. A field this concentrated at the top means new entrants are more likely to find open ground in adjacent processing steps than in the core disposal-pile claims themselves.
Activity front-loaded, then cooled from a high base
Filings ramped from a single record in 2017 to 48 in the 2020 peak, then fell to 7 by 2024 — a -63% move from 2021's 19 records. That decline follows an unusually concentrated burst rather than a steady decline from a modest baseline, and the 2025-2026 figures are still incomplete due to publication lag.
Water treatment chemistry, not just mineral processing, anchors the field
C02F (water and wastewater treatment) leads the class breakdown, ahead of C10G hydrocarbon processing and B01D filtration — a reminder that dewatering and water-chemistry claims are as central to this landscape as the metallurgical and disposal-engineering side.
Cross-assignee filing is rare and narrowly clustered
Only 10 co-assignee pairs appear across the dataset, and the strongest links repeat between the same small set of entities. That points to filing being done largely in-house rather than through joint ventures or shared R&D programmes.
Eureka can read the same corpus for gaps instead of for coverage: under-claimed branches adjacent to tailings & mine-waste management: dry stack tailings patent landscape, with the prior art for and against each one.
Where to take this from here
The dataset points to specific next steps depending on whether the goal is freedom-to-operate, competitive tracking, or spotting where to file next.
Check freedom-to-operate against the top 5
With 65.3% of records held by five assignees, a freedom-to-operate review should start with their claim sets before broadening to the full 45-company ranking.
Run an FTO check in EurekaWatch the incomplete recent years
2025 and 2026 filings are still publishing; re-pull the trend in six to twelve months before concluding the field has slowed.
Set a filing alert in EurekaExplore the under-claimed branches
Sub-areas like filtrate reuse loops and stacked-pile monitoring show thinner coverage than the core dewatering and disposal classes.
Explore white space in EurekaCommon questions about dry stack tailings patents
The dataset's assignee ranking is led by a single company with 25 of the 124 records in scope, well ahead of the fifth-ranked assignee at 11 records. That leader-to-fifth gap suggests a sustained, multi-year filing program rather than a handful of opportunistic filings. Beyond the top 5, which together hold 65.3% of all records, coverage tapers quickly into a long tail of smaller filers, so competitive tracking should prioritise the leading cluster first.
Filings rose from a single record in 2017 to a peak of 48 in 2020, then declined to 7 by 2024, a -63% drop over the 2021-to-2024 window. However, patent publication typically lags actual filing by around 18 months, so the 2025 and 2026 counts in this dataset are still incomplete and should not be read as proof the field has slowed. The fairer read is that filing activity surged around 2019-2020 and has since normalised from an unusually high base.
The dominant IPC subclass is C02F, water and wastewater treatment, covering 31.5% of the 124 records, followed by C10G (hydrocarbon oils and refining) at 21.8%, and B01D (separation/filtration) and B09B (solid waste disposal) each at 18.5%. Because a single patent record can carry multiple IPC codes, these percentages add up to more than 100% of the record total; they describe overlapping technical facets of the same filings rather than mutually exclusive buckets. This spread confirms that dewatering chemistry and disposal engineering are as central to the field as the mineral-processing side.
US12162025B2, granted to Vale S.A. in December 2024, claims a process for disposing of iron ore tailings in piles instead of dams: it separately thickens ultra-fine and sandy tailings, blends them at a specified ratio, adds coagulant and flocculant, filters the mix, and piles the filtered material. The claimed benefit is that it can be retrofitted into an existing iron ore concentration plant without altering the plant's process flow. Anyone designing a dry-stacking process for iron ore tailings should review this filing's specific thickening ratios and reagent sequence closely, since those are the kind of process parameters most likely to appear in the claims.
The most under-claimed areas sit adjacent to the dominant water-treatment and filtration classes rather than within them: filtrate water reuse loops, automated pile compaction sequencing, and geotechnical monitoring of stacked piles all show thinner coverage relative to core dewatering and disposal claims. Co-disposal approaches that combine tailings with waste rock also appear less crowded. These are reasonable areas to search more deeply before filing, since claim density in the core dewatering-and-disposal space is already high enough that a narrow, well-differentiated claim is more likely to clear examination.
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Disclaimer. This page is generated from Patsnap Eureka data drawn from a limited snapshot of global patent and scientific-literature records, and is provided for general information and reference only.
Patent data carries inherent limitations: recent filings (typically the most recent 18–24 months) are under-counted due to standard publication lag; counts may be reported at either a patent-family or a patent-record basis and are not always directly comparable; classification, applicant-name, and citation data may contain errors, duplicates, or omissions; and the underlying search query defines and constrains the scope shown. As a result, the analysis may be incomplete or inaccurate and may not reflect the full technology landscape.
Nothing on this page constitutes an exhaustive prior-art, novelty, freedom-to-operate, or validity search, nor does it constitute legal, financial, investment, or professional advice, and it should not be relied upon as such. Any patent, commercial, or strategic decision should be verified independently and reviewed with qualified patent, legal, and domain professionals. Patsnap makes no warranties, express or implied, as to the accuracy, completeness, or fitness for any particular purpose of the information presented.
Machine translation. Assignee and organisation names originally recorded in Chinese, Japanese or Korean have been rendered into English by an AI translation step so that the tables stay readable. These renderings are best-effort and may not match a company’s registered English name; the original name is what the underlying patent record carries, and it is what any Eureka query launched from this page uses.