https://www.patsnap.com/resources/blog/rd-blog/thermal-interface-materials-for-ev-battery-packs-patent-landscape/ · Patsnap · data cut-off 2026-07-31 · downloaded from the live page
Patent Landscape · Polymers & Resins
Thermal Interface Materials for EV Battery Pack Patents
  • 716 records concentrate in additive chemistry (C08K), far ahead of adhesive-specific claims (178) and assembly-integration claims (174) — the composition space is crowded, the integration space is not.
  • Filing peaked at 144 in 2024 and has declined since, though the most recent year is always understated by an 18-month publication lag.
  • Several of the largest historical filers show 60-100% year-on-year declines, signalling that top assignee rankings by cumulative count no longer reflect who is actively prosecuting today.
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1,444
Published Records
29%
Top-5 Share of All Records
+66%
Filing Growth 2021→2024
US
Leading Jurisdiction

Filing growth compares 2021 (87 records) with 2024 (144) — a three-year span. 2024 is the most recent year we treat as complete: publication lags filing by roughly 18 months, so 2025 onwards are still filling in and any growth rate that ends there would understate the field. Top-5 share is the combined record count of the five largest assignees divided by all 1,444 records in scope (CR5), not by the ranked leaders only.

Published byPatsnap Research··8 min readSourced from Patsnap Eureka
Overview

What this patent landscape covers

Thermal interface materials sit at the junction of polymer chemistry and battery-pack engineering: gap fillers, thermally conductive adhesives and cure-in-place compounds that manage heat transfer between cells, cooling plates and housings. This landscape draws on 1,444 patent families filed between 2015 and 2026, filtered to filings that combine thermal interface material or gap-filler terminology with battery-pack, cell-to-pack or thermal-conductivity claim language under C09K5, H01M10 and C08K3.

Filing activity spans eight IPC subclasses from bulk polymer additive chemistry through to printed-circuit assembly integration, reflecting a field where material composition claims and mechanical integration claims compete for the same problem: getting heat out of a cell without an electrical short.

Filing volume and IPC composition, 2015-2026
  1. 1LG ENERGY SOLUTION LTD121
  2. 2HONEYWELL INTERNATIONAL INC103
  3. 3DOW SILICONES CORP86
  4. 4HENKEL KGAA58
  5. 5FORD GLOBAL TECH LLC50
  6. 6INTEL CORP40
  7. 7DDP SPECIALTY ELECTRONICS MATERIALS US LLC32
  8. 8DOW GLOBAL TECHNOLOGIES LLC29
  9. 9HON HAI PRECISION INDUSTRY CO LTD29
  10. 103M INNOVATIVE PROPERTIES CO28
Source: Patsnap Eureka. Assignee ranking and totals. Derived from a Patsnap search on Thermal Interface Materials for EV Battery Packs covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
Filing Data

Filing trends and technology composition

The filing curve and IPC spread show where claim activity has concentrated and where it has pulled back, based on 1,444 published families filed between 2015 and 2026.

A peak in 2024, then a pullback

Filings rose from 51 in 2017 to a peak of 144 in 2024, passing through 102 at the 2022 midpoint. The decline after 2024 should be read cautiously: publication lags filing by roughly 18 months, so the most recent year is always undercounted, but the flattening trend from 2022 onward is a genuine signal rather than an artefact of the cut-off.

A peak in 2024, then a pullback0387511315051201720182019202020212022202314420242025162026Most recent year is partial — publication lag means later filings are not yet visible.

Additive and polymer chemistry dominate the IPC spread

C08K additive chemistry (716 records) and C09K thermal-application materials (628 records) lead the classification spread, ahead of C08L polymer compositions (516) and H01M battery integration (451). Adhesive-specific claims under C09J (178) and assembly-level claims under H05K (174) are comparatively thin, marking them as the less-defended branches of the same field.

Additive and polymer chemistry dominate the IPC spreadC08K · Use of additives in polymers71649.6%C09K · Materials for misc. applicatio…62843.5%C08L · Polymer compositions51635.7%H01M · Batteries, cells & fuel cells45131.2%H10W35424.5%H01L · Semiconductor devices28119.5%C09J · Adhesives17812.3%H05K · Printed circuits & assemblies17412.0%Other96967.1%

Shares are the percentage of the 1,444 records in scope. A patent can carry several IPC classes, so the shares add up to more than 100%.

Source: Patsnap Eureka. Filing trend and technology composition. Derived from a Patsnap search on Thermal Interface Materials for EV Battery Packs covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.

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Key Patents

The records anchoring this field

Representative Recent Filing
WO2024069361A12024-04-04

WO2024069361A1 — Battery pack for an electric vehicle

BOMBARDIER RECREATIONAL PRODUCTS INC.

A battery pack for an electric vehicle, the battery pack including a battery housing including: a housing body, a heat transfer channel operative to convey a heat transfer fluid therethrough; a plurality of battery cells disposed in the housing body; at least one heat transfer plate disposed between the plurality of battery cells and the at least one heat transfer channel; at least one layer of thermally conductive adhesive material disposed between the battery cells and the heat transfer plate; and at least one layer of dielectric material disposed between the battery cells and the heat transfer plate, the at least one dielectric layer being configured to electrically insulate the heat transfer path.Filed by Bombardier Recreational Products, 2024-04-04 — illustrates the current trend of combining thermally conductive adhesive with a separate dielectric layer in a structural cooling-plate assembly.

WO2024069361A1 — patent drawing 1WO2024069361A1 — patent drawing 2
View full filing
Most-cited and representative filings
#Publication no.Patent titleCitations
1US6054198AConformal thermal interface material for electronic components284
2US7253442B2Thermal interface material with carbon nanotubes171
3US6096414AHigh dielectric strength thermal interface material170
4US5731568ABattery heating device and method141
5US6791839B2Thermal interface materials and methods for their preparation and use139
6US20050167647A1Thermal interface material and method for manufacturing same137
7US6391442B1Phase change thermal interface material130
8JP1986157569AThermally conductive adhesive composition117
9US6620515B2Thermally conductive phase change materials113
10US20080023665A1Thermal interconnect and interface materials, methods of production and uses thereof111

Citation counts reflect influence within an older, heavily searched corpus and favour earlier records; they are not a measure of current commercial relevance.

Each row carries its publication number; clicking a row searches Eureka by that number.

Source: Patsnap Eureka. Citation counts and representative records. Derived from a Patsnap search on Thermal Interface Materials for EV Battery Packs covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
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Analysis

What the filing pattern tells a decision-maker

Three findings matter most for anyone deciding where to file next or who to watch: where claim density sits, how fast the field is still moving, and whether the biggest historical names are still active.

Composition
716 records
C08K additive chemistry

Bulk formulation claims are the most contested ground

Additive chemistry under C08K is the single largest IPC subclass in this dataset, ahead of C09K materials (628) and C08L polymer compositions (516). A new filler-loaded composition claim is competing against the deepest prior art layer in the field.

Search this class first before drafting a composition claim.
Momentum
2024 peak, 144 filings
then decline

The field has passed its filing peak

Filings climbed from 51 in 2017 through 102 at the 2022 midpoint to a peak of 144 in 2024, then eased off. Some of the drop is publication lag, but the flattening trend line predates the cut-off window.

Treat the last one to two years of any chart here as incomplete.
Ownership
10 co-assignee pairs
cross-entity filing

Joint filing is limited and concentrated

Only 10 co-assignee pairs appear across the dataset, with the strongest pairings linking large materials suppliers to their own regional subsidiaries or academic partners rather than broad industry consortia.

Collaboration filing is the exception, not the norm, in this field.
Geography
428 US filings
leading receiving office

Filing is split across four major offices

The United States (428) leads, followed by China (243), the EPO (240) and WIPO/PCT (191), with South Korea (87) and Taiwan (51) well behind. No single office dominates the way the US does in some adjacent battery fields.

A multi-jurisdiction clearance search is necessary, not optional, here.
Eureka AI Agent
Looking for what nobody has claimed yet?

Eureka can read the same corpus for gaps instead of for coverage: under-claimed branches adjacent to thermal interface materials for ev battery packs, with the prior art for and against each one.

Find the white space →
Source: Patsnap Eureka. Co-assignee relationships and derived observations. Derived from a Patsnap search on Thermal Interface Materials for EV Battery Packs covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
Players & White Space

Who is filing, who has pulled back, and where the gaps sit

Cumulative filing counts and recent-year momentum tell different stories in this field: several of the largest historical filers have gone quiet in the most recent year, while the classification spread points to specific under-claimed branches.

Momentum shift
-89% YoY
largest single decline

Recent-year filing has dropped sharply among top historical assignees

Assignees with the deepest historical portfolios in this dataset show some of the steepest recent declines, several falling to zero or near-zero filings in the latest year. This does not mean the underlying patents lapse or lose force, but it does mean today's active filers are not necessarily yesterday's leaders.

Weight recent filings, not cumulative counts, when identifying who to watch.
Collaboration
10 pairs
co-assignee filings

Joint filing is narrow and mostly intra-corporate

The strongest co-assignee pairing links a materials supplier to its own global technology subsidiary; other pairings connect a corporate filer to an individual inventor or an academic partner. Broad industry consortium filing is not a feature of this dataset.

Expect to negotiate with single corporate owners, not filing groups.
Geographic spread
428 US / 243 CN
top two offices

Filing is split, not concentrated, across major offices

The United States leads with 428 filings, China follows at 243, the EPO at 240 and WIPO/PCT at 191. No office holds a majority share, so a clearance search limited to one jurisdiction will miss a substantial share of the relevant art.

Plan searches across at least three offices for this field.
🔍
Under-claimed branches worth a closer look
These sub-areas sit outside the densest classification clusters and show comparatively thin filing relative to bulk composition claims.
dispensing-process claims for cure-in-place gap fillerscompression-set specifications tied to cell-to-pack bondingdielectric-layer integration within cooling-plate assembliesadhesive-specific claims separate from bulk filler composition
Rank all filers by momentum →
Recent-year filing momentum by assignee
AssigneeRecent yearYoY
LG Energy Solution2-89%
Henkel AG & Co. KGaA2-67%
Dow Global Technologies LLC10%
Honeywell International Inc.0-100%
Dow Silicones Corporation0-100%
LG Chem, Ltd.0
Ford Global Technologies, LLC0-100%
Intel Corporation0
Source: Patsnap Eureka. Assignee-level momentum. Derived from a Patsnap search on Thermal Interface Materials for EV Battery Packs covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
Next Steps

Where to take this analysis next

The filing data points to specific follow-up work depending on whether the goal is freedom-to-operate, portfolio strategy, or identifying a filing gap.

Run a freedom-to-operate check on a specific formulation

Cross-reference a candidate filler chemistry or cure system against the C08K and C09K clusters, where composition claim density is highest, before committing to a formulation direction.

Check formulation clearance in Eureka

Track assignees by recent momentum, not cumulative count

Several of the largest historical filers have pulled back sharply in the latest year; build a monitoring list weighted toward current activity rather than legacy portfolio size.

Set up assignee monitoring in Eureka

Scope a claim in the under-claimed integration branches

Adhesive-specific and assembly-integration classes (C09J, H05K) show thinner filing than bulk composition classes, suggesting room for a structural or process claim rather than another material composition.

Draft and test a claim in Eureka
Source: Patsnap Eureka. Forward-looking reading of the same dataset. Derived from a Patsnap search on Thermal Interface Materials for EV Battery Packs covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
FAQ

Common questions on thermal interface material patents for EV battery packs

Answers are grounded in the same dataset. Derived from a Patsnap search on Thermal Interface Materials for EV Battery Packs covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP

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Go past this page: query the whole thermal interface materials for ev battery packs corpus yourself, in your own scope.
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Disclaimer. This page is generated from Patsnap Eureka data drawn from a limited snapshot of global patent and scientific-literature records, and is provided for general information and reference only.

Patent data carries inherent limitations: recent filings (typically the most recent 18–24 months) are under-counted due to standard publication lag; counts may be reported at either a patent-family or a patent-record basis and are not always directly comparable; classification, applicant-name, and citation data may contain errors, duplicates, or omissions; and the underlying search query defines and constrains the scope shown. As a result, the analysis may be incomplete or inaccurate and may not reflect the full technology landscape.

Nothing on this page constitutes an exhaustive prior-art, novelty, freedom-to-operate, or validity search, nor does it constitute legal, financial, investment, or professional advice, and it should not be relied upon as such. Any patent, commercial, or strategic decision should be verified independently and reviewed with qualified patent, legal, and domain professionals. Patsnap makes no warranties, express or implied, as to the accuracy, completeness, or fitness for any particular purpose of the information presented.

Machine translation. Assignee and organisation names originally recorded in Chinese, Japanese or Korean have been rendered into English by an AI translation step so that the tables stay readable. These renderings are best-effort and may not match a company's registered English name; the original name is what the underlying patent record carries, and it is what any Eureka query launched from this page uses.