TSV Formation & Filling Patents: Leaders, Trends & White Space 2026
- Filing activity has plateaued, not grown. Filings peaked at 35 in 2022 and have declined every year since, with the latest full year showing zero net growth among the leading assignees.
- The US is the dominant filing venue by a wide margin. 314 of the 474 families were filed at the USPTO, more than five times the volume filed in China (57).
- Momentum has stalled across every major holder at once. TSMC, IBM, SK Hynix, GlobalFoundries, ChangXin Memory and Samsung all show 0 filings in the latest tracked year, several with -100% YoY.
What this landscape covers
Through-silicon via (TSV) formation and filling sits at the core of 3D IC integration: etching a vertical channel through a silicon wafer, lining it, and filling it with a conductor to connect stacked dies. This landscape tracks 474 patent families published between 2015 and mid-2026 that combine TSV-specific search terms with process-control language such as Bosch etch process, void-free plating, thinning and reveal, keep-out zone, and stress, filtered to the core semiconductor device and electrodeposition IPC classes.
Because publication typically lags filing by around 18 months, the apparent drop-off in the most recent year understates real filing activity; the more reliable signal is the sustained decline from the 2022 peak rather than the final data point itself.
Filing trend and technology composition
474 patent families across the tracked window show a technology that expanded through the late 2010s, peaked in 2022, and has been contracting since — while the underlying claim space remains almost entirely concentrated in one IPC subclass.
A peak-and-decline filing curve
Filings rose from 16 in 2017 toward a peak of 35 in 2022, then declined in each subsequent year, with the final partial year showing 0 — consistent with either a genuine slowdown or a reporting lag that has not yet caught up.
Concentration in H01L, with secondary interest in packaging-adjacent classes
H01L (semiconductor devices) covers 472 of 474 records, essentially the entire dataset. Secondary classes — H10W, H10P and H10D — capture packaging and device-structure variants, while MEMS-related B81B/B81C and measurement class G01R appear only in the low double digits, marking them as smaller, more specialised branches rather than mainstream filing targets.
Shares are the percentage of the 474 records in scope. A patent can carry several IPC classes, so the shares add up to more than 100%.
Go deeper on Through-Silicon Via Formation and Filling with Eureka
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Try EurekaThe most-cited prior art in this space
Through silicon via keep out zone formation method and system (US9640490B2)
Keep-out zones (KOZ) are formed around a TSV so that devices placed outside a defined stress threshold experience reduced stress impact. The patent describes forming a first and second KOZ based on differing performance thresholds, and placing TSVs along orientations — such as crystal directions [010] or [100] — where the KOZ radius to the via center is smallest, alongside use of TSV stress plugs.Filed by Taiwan Semiconductor Manufacturing Company, published 2017-05-02.
| # | Publication no. | Patent title | Citations |
|---|---|---|---|
| 1 | US20090032951A1 | Small Area, Robust Silicon Via Structure and Process | 325 |
| 2 | US20120211885A1 | Semiconductor package having through silicon via (TSV) interposer and method of manufacturing the semiconduct… | 307 |
| 3 | US20150021785A1 | Hybrid bonding with through substrate via (TSV) | 291 |
| 4 | US8153520B1 | Thinning tungsten layer after through silicon via filling | 222 |
| 5 | US20100297844A1 | Integrated circuit system with through silicon via and method of manufacture thereof | 217 |
| 6 | US20120018871A1 | Stack package and semiconductor package including the same | 214 |
| 7 | US20090014843A1 | Manufacturing process and structure of through silicon via | 137 |
| 8 | US20190363079A1 | Through silicon via design for stacking integrated circuits | 127 |
| 9 | US20140131856A1 | Semiconductor device and manufacturing method thereof | 121 |
| 10 | US20100213600A1 | Apparatus having thermal-enhanced and cost-effective 3D IC integration structure with through silicon via int… | 121 |
Citation counts accumulate over time within the searched corpus, so older filings are structurally favoured; treat this table as a map of influential prior art, not of current competitive strength.
Each row carries its publication number; clicking a row searches Eureka by that number.
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Three patterns stand out once the raw filing counts are set against IPC composition and assignee momentum: a maturing core process, a narrow claim footprint, and a filing slowdown shared by every major holder.
Growth has already peaked
The filing curve rose from 16 in 2017 to a peak of 35 in 2022 and has fallen every year since. Even allowing for an 18-month publication lag, the trend line points to a technology whose foundational claim territory is largely staked out rather than one still in a land-grab phase.
The US is where the disputes will happen
Two-thirds of all families in this dataset were filed in the United States, more than five times the China total (57) and nearly ten times the EPO total (34). Freedom-to-operate work that skips a thorough US search misses the majority of the enforceable claim base.
Nearly the entire dataset sits in one class
H01L accounts for 472 of 474 records, with H10W, H10P and H10D as the only secondary classes of any size. MEMS-specific classes (B81B, B81C) and measurement class G01R each sit in the low teens, suggesting these adjacent applications of TSV technology remain comparatively unclaimed.
Every major holder has gone quiet at once
TSMC, IBM, SK Hynix, GlobalFoundries, ChangXin Memory and Samsung all report zero filings in the latest tracked year. A simultaneous pause across the entire leaderboard is unusual and more likely reflects publication lag or a shift toward trade-secret practice than a genuine industry-wide halt.
Eureka can read the same corpus for gaps instead of for coverage: under-claimed branches adjacent to through-silicon via formation and filling, with the prior art for and against each one.
Who holds the ground, and where the gate sits
Filing activity concentrates among a small group of large integrated device manufacturers and foundries, with co-assignee pairs revealing internal corporate structure (parent-subsidiary filing splits) more than external collaboration.
Concentration at the top, thin collaboration below
The strongest co-assignee pairs link related legal entities of the same corporate group — GlobalFoundries' own subsidiaries, and SMIC's Shanghai and Beijing manufacturing arms — rather than cross-company joint filings. Genuine inter-company collaboration on TSV process patents is rare in this dataset.
A synchronized pullback among incumbents
TSMC and Samsung both show a full -100% year-on-year drop to zero filings, matched by IBM, SK Hynix, GlobalFoundries and ChangXin Memory. This pattern is worth checking against publication lag before concluding these firms have stopped R&D investment in TSV process work.
US filing dominance shapes enforcement risk
With 314 of 474 families filed in the United States against 57 in China, 34 at the EPO, 18 via WIPO/PCT, 13 in Taiwan and 11 in South Korea, any competitive clearance exercise centred outside the US will materially undercount the active claim base.
| Assignee | Recent year | YoY |
|---|---|---|
| Taiwan Semiconductor Manufacturing Company, Ltd. (TSMC) | 0 | -100% |
| International Business Machines Corporation (IBM) | 0 | — |
| SK Hynix Inc. | 0 | — |
| GlobalFoundries Inc. | 0 | — |
| ChangXin Memory Technologies, Inc. | 0 | — |
| Samsung Electronics Co., Ltd. (Korea) | 0 | -100% |
| Semiconductor Manufacturing International (Shanghai) Corporation (SMIC) | 0 | — |
| Intel Corporation | 0 | -100% |
Where to take this analysis
The filing plateau and single-class concentration raise questions that a static landscape report cannot answer on its own — they call for claim-level and competitor-level follow-up.
Check the recent-year drop against publication lag
Before concluding that TSV filing activity has genuinely stalled, pull raw application (not publication) dates for the last 18-24 months to separate a real slowdown from a reporting artifact.
Run a filing-lag check in EurekaMap claim scope inside the H10W/H10P/H10D secondary classes
These packaging-adjacent classes carry meaningful volume but sit outside the core H01L cluster — worth a targeted claim chart to see whether they extend or merely restate the core TSV claims.
Build a claim chart in EurekaTrack whether US filing dominance is narrowing
With two-thirds of families filed in the US, a shift in filing share toward China or the EPO would be an early signal of where enforcement and licensing activity is heading next.
Monitor venue shifts in EurekaCommon questions about TSV formation and filling patents
A through-silicon via is a vertical electrical connection that passes completely through a silicon wafer or die, allowing stacked chips to be connected directly rather than through wire bonds around the edges. Forming one reliably requires solving several distinct engineering problems — etching a clean high-aspect-ratio hole (often with a Bosch-type deep etch process), lining it with barrier and seed layers, filling it void-free with copper, and then thinning the wafer to reveal the via — each of which generates its own claim territory. That is why TSV patents cluster heavily in process and structure classes like H01L rather than in a single narrow subclass.
Filing activity in this dataset concentrates among large integrated device manufacturers and foundries, including Taiwan Semiconductor Manufacturing Company, IBM, SK Hynix, GlobalFoundries, ChangXin Memory and Samsung Electronics. Co-assignee data shows that when two entities are named together on a filing, they are usually related subsidiaries of the same corporate group rather than separate companies collaborating, which suggests TSV process know-how is being protected internally rather than jointly developed.
Filings rose from 16 in 2017 to a peak of 35 in 2022 before declining in every subsequent year, reaching zero in the most recent partial year. Part of this drop is a publication-lag artifact, since patent applications typically take around 18 months to publish, so the last one to two years in any dataset understate real activity. The more reliable read is that after several years of active filing, the core process steps — etch, line, fill, thin, reveal — are heavily claimed, pushing new work toward adjacent structures rather than the foundational process itself.
The IPC composition points to several under-claimed branches relative to the dominant H01L cluster: MEMS-integrated TSV structures (B81B, B81C) and in-line stress or electrical measurement techniques (G01R) each register in only the low teens out of 474 total records. Keep-out zone design rules tied to specific crystal orientations, and void-free plating chemistry variants, also appear less saturated than the core etch-and-fill process claims. These branches are worth a targeted freedom-to-operate check before committing engineering resources.
The United States is by far the dominant filing venue in this dataset, accounting for 314 of 474 families, more than five times the volume filed in China (57) and roughly nine times the EPO total (34). Taiwan, South Korea and PCT/WIPO filings each account for a much smaller share. Any clearance or licensing analysis that does not include a thorough US search will miss the majority of the actively enforceable claim base in this field.
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Disclaimer. This page is generated from Patsnap Eureka data drawn from a limited snapshot of global patent and scientific-literature records, and is provided for general information and reference only.
Patent data carries inherent limitations: recent filings (typically the most recent 18–24 months) are under-counted due to standard publication lag; counts may be reported at either a patent-family or a patent-record basis and are not always directly comparable; classification, applicant-name, and citation data may contain errors, duplicates, or omissions; and the underlying search query defines and constrains the scope shown. As a result, the analysis may be incomplete or inaccurate and may not reflect the full technology landscape.
Nothing on this page constitutes an exhaustive prior-art, novelty, freedom-to-operate, or validity search, nor does it constitute legal, financial, investment, or professional advice, and it should not be relied upon as such. Any patent, commercial, or strategic decision should be verified independently and reviewed with qualified patent, legal, and domain professionals. Patsnap makes no warranties, express or implied, as to the accuracy, completeness, or fitness for any particular purpose of the information presented.
Machine translation. Assignee and organisation names originally recorded in Chinese, Japanese or Korean have been rendered into English by an AI translation step so that the tables stay readable. These renderings are best-effort and may not match a company’s registered English name; the original name is what the underlying patent record carries, and it is what any Eureka query launched from this page uses.