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Twin-Screw Compounding Patents: Who Leads, Where Gaps Sit 2026

Twin-Screw Compounding Patents: Who Leads, Where Gaps Sit 2026
https://www.patsnap.com/resources/blog/rd-blog/twin-screw-compounding-patent-landscape/ · Patsnap · data cut-off 2026-07-31 · downloaded from the live page
Patent Landscape · Polymer Processing
Twin-Screw Compounding Patents: Mapping the Leaders and the Gaps
  • Concentrated at the top. The five leading assignees hold 69 of 169 records in scope (40.8%), and the leading ten hold 66.9% — most of the field's claim space is already staked by a small group.
  • Filing has cooled since its 2017 peak. Filings peaked at 9 in 2017 and sat at 6 by the 2022 midpoint, a flat-to-declining trend rather than a growing one — though the most recent year is always undercounted given the ~18-month publication lag.
  • Shaping and preparation classes dominate. B29C (shaping of plastics) appears on 88.8% of records and B29B (plastics preparation) on 55.0%, while additive-use and mixing-equipment classes each sit under 15% — a sign of where claims are thin.
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169
Published Records
41%
Top-5 Share of All Records
-71%
3-Yr Growth (lag-adjusted)
US
Leading Jurisdiction
Published byPatsnap Research··7 min readSourced from Patsnap Eureka
Overview

What the twin-screw compounding patent record actually shows

Twin-screw compounding sits at the intersection of extrusion hardware and formulation know-how: screw configuration, feeding strategy, devolatilization and residence time distribution are the recurring technical hooks in this dataset of 169 records filed between 2015 and 2026. The search deliberately pairs extruder-hardware language with process-control terms, so the corpus captures both mechanical claims — barrel assemblies, screw elements, drive systems — and process claims around dispersive mixing and devolatilization.

Filing offices skew toward the United States and Europe, with WIPO PCT filings a meaningful secondary channel — consistent with a field where hardware makers and materials companies both file internationally rather than relying on a single home jurisdiction.

Filing activity and technology composition, 2015–2026
  1. 1STEER ENG PRIVATE16
  2. 2DOW GLOBAL TECHNOLOGIES LLC15
  3. 3THE JAPAN STEEL WORKS LTD14
  4. 4STEERLIFE INDIA PTE LTD13
  5. 5MITSUBISHI ENG PLASTICS CORP11
  6. 6BOREALIS TECH OY10
  7. 7KING ABDULAZIZ CITY FOR SCIENCE AND TECHNOLOGY10
  8. 8TEIJIN ARAMID BV9
  9. 9ROHM & HAAS CO9
  10. 10KAO CORP6
Source: Patsnap Eureka. Assignee ranking and totals. Derived from a Patsnap search on Twin-Screw Compounding covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
The Data

Filing trend and technology composition

Two views of the same 169 records: how filing activity has moved year over year, and which IPC subclasses carry the claims.

A peak in 2017, then a flat-to-declining trend

Filings peaked at 9 in 2017 and had fallen to 6 by the 2022 midpoint, with no clear recovery visible before the most recent partial year. Because publication lags filing by roughly 18 months, the final one or two years in this chart will always look thinner than they eventually turn out to be — treat the tail as incomplete, not as a real drop-off.

A peak in 2017, then a flat-to-declining trend035810920172018201920202021202220232024202502026Most recent year is partial — publication lag means later filings are not yet visible.

Shaping and preparation classes carry most of the claim volume

B29C (shaping of plastics) touches 88.8% of the 169 records and B29B (plastics preparation) touches 55.0% — the two anchor classes for this search. C08L and C08J, covering polymer compositions and processing, sit around a quarter of records each, while equipment-adjacent classes like B01F (mixing and stirring) and additive-focused C08K stay under 15%. Since a record can carry several classes, these figures add up to more than 100% of the record total; they describe overlap, not a partition.

Shaping and preparation classes carry most of the claim volumeB29C · Shaping of plastics15088.8%B29B · Plastics preparation9355.0%C08L · Polymer compositions4727.8%C08J · Polymer processing & solutions4224.9%B29K · Plastics moulding materials (i…2213.0%C08K · Use of additives in polymers1911.2%A61K · Medicinal preparations158.9%B01F · Mixing & stirring105.9%Other6840.2%

Shares are the percentage of the 169 records in scope. A patent can carry several IPC classes, so the shares add up to more than 100%.

Source: Patsnap Eureka. Filing trend and technology composition. Derived from a Patsnap search on Twin-Screw Compounding covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.

Go deeper on Twin-Screw Compounding with Eureka

This page is one run against one query. Ask Eureka your own question about twin-screw compounding and every answer comes back with the patent numbers behind it.

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Key Patents

The most-cited records in this corpus

Representative Filing
US9102091B22015-08-11

US9102091B2 — Twin screw extruder

KING ABDULAZIZ CITY FOR SCIENCE AND TECHNOLOGY

An extruder is disclosed, and more particularly, a twin screw extruder for mixing, compounding, kneading and/or extruding of materials. The twin screw extruder includes a barrel assembly having a housing. The twin screw extruder further includes a first screw provided within the housing and comprising threads. The twin screw extruder further includes a second screw provided within the housing and comprising a threaded portion and a shaft portion devoid of threads. A drive system which drives the first screw and the second screw.Filed by King Abdulaziz City for Science and Technology, published 2015-08-11 — an early entrant in this dataset's window, notable for claiming a mixed threaded/unthreaded second-screw configuration rather than a conventional fully-threaded twin-screw pair.

US9102091B2 — patent drawing 1US9102091B2 — patent drawing 2
View full record
Highest-cited records by citation count
#Publication no.Patent titleCitations
1EP1600276A1Counter-rotating twin screw extruder202
2US5208267AStarch-based, biodegradable packing filler and method of preparing same151
3US5158725AContinuous mixing of elastomeric compounds150
4US5711904AContinuous mixing of silica loaded elastomeric compounds129
5US5185382AStarch-based, biodegradable packing filler and method of preparing same93
6US5938994AMethod for manufacturing of plastic wood-fiber pellets78
7US6220745B1Device and monitoring system for removing liquid from high melting point resin by means of co-rotating twin s…75
8US6179460B1Twin screw extruder with single-flight kneading disks51
9EP1093905A2Twin screw extruder with mixing screw elements47
10US20060261509A1Method for making fiber reinforced polypropylene composites45

Citation counts accumulate over time inside a searched corpus, so older records are structurally favoured — read this table as a map of influence on later filings, not as a ranking of current technical importance.

Each row carries its publication number; clicking a row searches Eureka by that number.

Source: Patsnap Eureka. Citation counts and representative records. Derived from a Patsnap search on Twin-Screw Compounding covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
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Insights

What the numbers mean for a filing decision

Three read-throughs from the composition and concentration data, aimed at where to spend drafting effort next.

Concentration
40.8% of 169
held by top 5 assignees

The core claim space is already staked

Five assignees account for 69 of the 169 records in scope. That is not a monopoly, but it means the central mechanical claims around screw configuration and barrel design have dense prior art from a handful of repeat filers — new entrants filing broad hardware claims in this zone should expect crowded art.

Based on the full 73-company ranked list.
Class overlap
88.8% B29C
of 169 records

Shaping claims dominate; additive and mixing-equipment claims are thin

B29C and B29B between them touch most of the corpus, while B01F (mixing and stirring) and C08K (additive use) sit under 15%. That gap does not mean nobody is compounding with novel additive packages — it means fewer of those formulations are being claimed through equipment-linked patents in this search window.

Class shares overlap because records carry multiple IPC codes.
Momentum
6 by 2022
down from a 2017 peak of 9

Filing has not grown since its mid-decade peak

The trend from a 2017 peak of 9 to 6 at the 2022 midpoint reads as flat-to-declining rather than an expanding field. Recent-year momentum among the leading assignees in this dataset shows no filings in the latest tracked year for any of the top names, though the ~18-month publication lag means the newest year understates true activity.

Most recent year in the trend is partial by definition.
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Looking for what nobody has claimed yet?

Eureka can read the same corpus for gaps instead of for coverage: under-claimed branches adjacent to twin-screw compounding, with the prior art for and against each one.

Find the white space →
Source: Patsnap Eureka. Co-assignee relationships and derived observations. Derived from a Patsnap search on Twin-Screw Compounding covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
Players

Who holds the ground, and where it thins out

The assignee ranking runs 73 companies deep across the 169 records in scope — a long tail behind a concentrated top.

Leader
16 records
single leading assignee

One filer sits well ahead of the field

The top-ranked assignee holds 16 of the 169 records, noticeably ahead of fifth place at 11 and tenth place at 6 — a steep drop-off rather than a gradual one, typical of a field anchored by one or two specialist equipment makers.

Counted in patent families, not raw document counts.
Top 10
66.9% of 169
held by ten assignees

Two-thirds of the field sits with ten names

113 of the 169 records in scope trace to the ten leading assignees. Below that line the ranking stretches across 73 companies total, with many holding only one or two records — a long tail of occasional filers rather than a second tier of consistent players.

Ranking is the complete list the dataset returns.
Co-filing
10 pairs
co-assignee relationships

A few durable filing partnerships stand out

Ten co-assignee pairs appear in the data, with one pairing between a Japanese machinery maker and a materials company recurring across nine records — a sign of a sustained equipment-and-formulation collaboration rather than a one-off joint filing.

Strongest pair recurs across 9 records.
🔍
Under-claimed branches worth checking before you draft
These sub-areas sit below the dominant shaping and preparation classes — thinner art, not necessarily thinner opportunity.
Devolatilization vent geometryFeeding-strategy control for filled compoundsResidence-time-distribution sensingDispersive mixing element profiles for bio-based fillersMedicinal-grade compounding (A61K overlap)
Rank all filers by momentum →
Recent-year filing momentum among the leading assignees
AssigneeRecent yearYoY
Steer Engineering Private Limited0
Dow Global Technologies LLC0
The Japan Steel Works, Ltd.0
Mitsubishi Engineering-Plastics Corporation0
Rohm and Haas Company0
Borealis AG0
Steerlife India Pte Ltd0
Teijin Aramid B.V.0
Source: Patsnap Eureka. Assignee-level momentum. Derived from a Patsnap search on Twin-Screw Compounding covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
What's Next

Where to take this from here

The dataset shows concentration and composition; turning that into a filing or freedom-to-operate decision takes a closer read of the specific claims.

Check the exact claim language before drafting nearby

Screw-configuration and barrel-assembly claims from the leading assignees are dense; a closer claim-by-claim read of the top records is worth doing before committing drafting time to that zone.

Explore claims in Eureka

Watch the under-claimed branches for movement

Additive-use and mixing-equipment classes are thin now, but a single well-drafted filing can anchor a sub-area quickly — worth a standing watch rather than a one-time check.

Set up a monitoring search in Eureka
Source: Patsnap Eureka. Forward-looking reading of the same dataset. Derived from a Patsnap search on Twin-Screw Compounding covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
FAQ

Common questions about twin-screw compounding patents

Answers are grounded in the same dataset. Derived from a Patsnap search on Twin-Screw Compounding covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP

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Disclaimer. This page is generated from Patsnap Eureka data drawn from a limited snapshot of global patent and scientific-literature records, and is provided for general information and reference only.

Patent data carries inherent limitations: recent filings (typically the most recent 18–24 months) are under-counted due to standard publication lag; counts may be reported at either a patent-family or a patent-record basis and are not always directly comparable; classification, applicant-name, and citation data may contain errors, duplicates, or omissions; and the underlying search query defines and constrains the scope shown. As a result, the analysis may be incomplete or inaccurate and may not reflect the full technology landscape.

Nothing on this page constitutes an exhaustive prior-art, novelty, freedom-to-operate, or validity search, nor does it constitute legal, financial, investment, or professional advice, and it should not be relied upon as such. Any patent, commercial, or strategic decision should be verified independently and reviewed with qualified patent, legal, and domain professionals. Patsnap makes no warranties, express or implied, as to the accuracy, completeness, or fitness for any particular purpose of the information presented.

Machine translation. Assignee and organisation names originally recorded in Chinese, Japanese or Korean have been rendered into English by an AI translation step so that the tables stay readable. These renderings are best-effort and may not match a company’s registered English name; the original name is what the underlying patent record carries, and it is what any Eureka query launched from this page uses.

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