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Ultrasonic Testing Patents: Top Companies & Filing Trends 2026

Ultrasonic Testing Patents: Top Companies & Filing Trends 2026
https://www.patsnap.com/resources/blog/rd-blog/ultrasonic-testing-of-additive-and-composite-parts-patent-landscape/ · Patsnap · data cut-off 2026-07-31 · downloaded from the live page
Patent Landscape · Sensors & Instrumentation
Ultrasonic testing patents for additive and composite parts: who leads and where the claim space is still open
  • Concentrated but not locked up. the ranked leader holds 252 of 2,294 records, yet the top 5 combined account for only 22.3% of all records in scope — a long tail of single- and few-filing entrants fills the rest.
  • Filing has cooled from its 2020 peak. activity peaked at 94 records in 2020 and fell from 79 in 2021 to 30 in 2024, a 62% drop over that span — though 2025-26 figures are still filling in under normal publication lag.
  • One material-analysis class dominates the claim map. G01N covers 87.5% of all 2,294 records, while adjacent classes like acoustics (G10K, 4.4%) and welding/brazing (B23K, 2.4%) carry a fraction of the filing density.
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2,294
Published Records
22%
Top-5 Share of All Records
-62%
Filing Growth 2021→2024
US
Leading Jurisdiction

Filing growth compares 2021 (79 records) with 2024 (30) — a three-year span. 2024 is the most recent year we treat as complete: publication lags filing by roughly 18 months, so 2025 onwards are still filling in and any growth rate that ends there would understate the field. Top-5 share is the combined record count of the five largest assignees divided by all 2,294 records in scope (CR5), not by the ranked leaders only.

Published byPatsnap Research··7 min readSourced from Patsnap Eureka
Overview

What this landscape covers

This landscape tracks patent families addressing ultrasonic inspection of additive-manufactured and composite parts — porosity detection, delamination, anisotropic velocity correction, surface-roughness coupling, reference standards, and both immersion and contact-probe methods. The scope spans 2,294 published records filed or published between 2015 and mid-2026, drawn from a search combining ultrasonic-inspection terminology with the specific technical claim language that separates additive/composite NDT from generic ultrasonic testing.

Because publication trails filing by roughly 18 months, the most recent one to two years in any trend chart will always look thinner than the underlying filing activity actually was. Readers should treat 2024 as the last year with a reasonably complete picture and read 2025-26 as a floor, not a ceiling.

Filing activity and technology composition, 2015-2026
  1. 1THE BOEING CO252
  2. 2GENERAL ELECTRIC CO95
  3. 3KK TOSHIBA65
  4. 4BAKER HUGHES CO58
  5. 5WESTINGHOUSE ELECTRIC CORP41
  6. 6HITACHI GE NUCLEAR ENERGY LTD40
  7. 7AUTOMATION IND INC31
  8. 8MITSUBISHI HEAVY IND LTD31
  9. 9HITACHI LTD23
  10. 10BAKER HUGHES OILFIELD OPERATIONS LLC21
Source: Patsnap Eureka. Assignee ranking and totals. Derived from a Patsnap search on Ultrasonic Testing of Additive and Composite Parts covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
The Data

Filing trends and technology composition

Two views of the same 2,294-record corpus: how filing volume has moved year over year, and which IPC subclasses carry the claim density today.

Filing trend, 2017-2026

Volume rose to a peak of 94 records in 2020, then declined — 79 records in 2021 down to 30 in 2024, a 62% fall over that three-year window. 2025 and 2026 are shown as reported but are not yet complete due to normal publication lag.

Filing trend, 2017-20260255075100572017201820199420202021202220232024202532026Most recent year is partial — publication lag means later filings are not yet visible.

Technology composition by IPC subclass

G01N (material analysis and testing) appears in 87.5% of all 2,294 records, confirming that most filings are framed as general inspection/testing methods rather than tied to a narrower measurement class. G01B (dimensional measurement, 7.5%), A61B (diagnostic applications, 6.6%) and G10K (acoustics, 4.4%) show where inspection technique overlaps with adjacent equipment categories. Records can carry more than one class, so these shares sum to more than 100%.

Technology composition by IPC subclassG01N · Material analysis & testing2,00787.5%G01B · Measuring length & dimensions1737.5%A61B · Diagnosis & surgery1526.6%G10K · Acoustics & sound generation1004.4%G21C · Nuclear reactors924.0%G01S · Radar, sonar & positioning743.2%B06B · Generating mechanical vibratio…572.5%B23K · Welding, soldering & brazing562.4%Other67029.2%

Shares are the percentage of the 2,294 records in scope. A patent can carry several IPC classes, so the shares add up to more than 100%.

Source: Patsnap Eureka. Filing trend and technology composition. Derived from a Patsnap search on Ultrasonic Testing of Additive and Composite Parts covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.

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Key Patents

Representative filing and most-cited prior art

Representative Record
US7216544B22007-05-15

Ultrasonic inspection reference standard for composite materials (US7216544B2)

BOEING COMPANY, THE

Describes a reference standard for calibrating ultrasonic inspection of composite materials using a polymer-resin prism rather than a fiber-reinforced composite step wedge, manufactured by stereolithography to match acoustic properties at lower cost.Filed by The Boeing Company; published 2007-05-15.

US7216544B2 — patent drawing 1US7216544B2 — patent drawing 2
View full record
Most-cited records in this corpus
#Publication no.Patent titleCitations
1US5619423ASystem, method and apparatus for the ultrasonic inspection of liquid filled tubulars and vessels288
2US5007291AUltrasonic inspection apparatus with centering means for tubular members234
3US5150714AUltrasonic inspection method and apparatus with audible output187
4US20060243051A1Integrated ultrasonic inspection probes, systems, and methods for inspection of composite assemblies144
5US4848159AUltrasonic inspection probe for laminated structures139
6US4174636ATwo wheel ultrasonic rail testing system and method139
7US6789427B2Phased array ultrasonic inspection method for industrial applications135
8US6234025B1Ultrasonic inspection apparatus and method using a focused wave device129
9US5585921ALaser-ultrasonic non-destructive, non-contacting inspection system127
10US20150068296A1Air-Coupled Ultrasonic Inspection Of Rails123

Citation counts accumulate over time, so older filings are structurally favoured — treat this as a map of influential prior art, not of current filing activity.

Each row carries its publication number; clicking a row searches Eureka by that number.

Source: Patsnap Eureka. Citation counts and representative records. Derived from a Patsnap search on Ultrasonic Testing of Additive and Composite Parts covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
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Insights

What the numbers mean for a filing decision

Three read-throughs from the concentration, trend and citation data — useful for deciding where a new filing is likely to compete with dense prior art versus open space.

Concentration
22.3%
of all 2,294 records held by the top 5 assignees

Leadership is real but not exclusive

The leading assignee alone holds 252 records, well ahead of fifth place at 41 and tenth place at 21. Even so, the top 5 combined take only 22.3% of the full record set, and the top 10 only 28.6% — meaning more than seven in ten records sit with entities outside the ranked leaders.

Read as: room exists for a well-drafted filing even in a field with a clear leader.
Momentum
-62%
filing change, 2021 (79) to 2024 (30)

Activity has pulled back from its 2020 peak

Filings rose to 94 in 2020 before declining through 2021-2024. Recent-year totals for the largest historical filers show no new records in the latest year, though this reflects the publication-lag effect as much as any real slowdown in R&D.

Read as: the field is past its filing peak on paper, not necessarily past it in the lab.
Claim density
87.5%
of records classed under G01N

One class carries almost all the weight

G01N (material analysis and testing) appears across 87.5% of the 2,294 records, while every other subclass — measuring, diagnosis, acoustics, nuclear, radar/sonar, vibration generation, welding — sits under 8%. That concentration in a single broad class means differentiation inside G01N claim language matters more than which secondary class a filing picks up.

Read as: drafting precision inside G01N, not class selection, is where competitive separation happens.
Eureka AI Agent
Looking for what nobody has claimed yet?

Eureka can read the same corpus for gaps instead of for coverage: under-claimed branches adjacent to ultrasonic testing of additive and composite parts, with the prior art for and against each one.

Find the white space →
Source: Patsnap Eureka. Co-assignee relationships and derived observations. Derived from a Patsnap search on Ultrasonic Testing of Additive and Composite Parts covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
Players

Who is filing, and where the gaps sit

The ranked assignee list covers 100 companies scored by patent family count. It is not a top-50 or top-100 industry list — it is the full set the data endpoint returns for this search, and most of it is a long tail of low-volume filers behind a small group of historically active names.

Leader
252
records

One aerospace-linked filer sets the pace

The leading assignee's record count is roughly six times the tenth-place figure, reflecting decades of accumulated filings around composite and tubular inspection rather than a recent surge.

Recent-year momentum for this filer shows zero new records in the latest reported year — consistent with publication lag, not necessarily reduced R&D.
Mid-tier
41
records at fifth place

A steep drop-off after the top few names

Fifth place holds 41 records and tenth place 21 — roughly half the fifth-place count. That gradient suggests a handful of legacy industrial and nuclear-sector filers built durable portfolios early, while most other entities filed occasionally.

Useful signal for licensing or freedom-to-operate scoping: check the top 10 first, then move to the long tail by keyword rather than by name.
Collaboration
10
co-assignee pairs identified

Co-filing is limited and mostly intra-group

The strongest co-assignee pairing links two units of the same corporate group, and the next strongest links a company with a named individual inventor rather than an external partner. Cross-company joint filing is not a dominant pattern in this dataset.

Read as: most competitive intelligence here should track individual assignees, not alliances.
🔍
Under-claimed branches worth a closer look
Sub-areas where filing density is thin relative to the core G01N claim space
anisotropic velocity correction for AM lattice structuressurface-roughness coupling compensationimmersion-probe reference standards for polymer compositesin-process porosity detection during buildcontact-probe calibration for curved composite geometries
Rank all filers by momentum →
Recent-year filing momentum by assignee
AssigneeRecent yearYoY
The Boeing Company0
General Electric Company0
Toshiba Corporation0
Westinghouse Electric Corporation0
Baker Hughes Holdings LLC0
Hitachi, Ltd.0
Hitachi-GE Nuclear Energy, Ltd.0
AUTOMATION IND INC0
Source: Patsnap Eureka. Assignee-level momentum. Derived from a Patsnap search on Ultrasonic Testing of Additive and Composite Parts covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
What's Next

Where to take this analysis

The dataset points to a handful of next steps depending on whether the goal is freedom-to-operate, portfolio-building, or tracking a specific competitor.

Check the under-claimed branches first

Anisotropic velocity correction and surface-roughness coupling carry far fewer filings than the core G01N inspection-method space, making them a faster route to a clean claim than filing head-on against the leading assignees.

Explore white space in Eureka

Scope freedom-to-operate against the top 10, not the whole field

With the top 10 assignees holding 28.6% of all 2,294 records, a targeted FTO search against those names plus the most-cited prior art records covers most of the concentrated risk without reviewing the full long tail.

Run a targeted FTO search

Re-check 2024-2026 filings again in a year

Because publication lags filing by roughly 18 months, the apparent decline after 2021 should be revisited once 2025 filings finish publishing, rather than treated as a confirmed slowdown today.

Set a monitoring alert
Source: Patsnap Eureka. Forward-looking reading of the same dataset. Derived from a Patsnap search on Ultrasonic Testing of Additive and Composite Parts covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
FAQ

Common questions about this landscape

Answers are grounded in the same dataset. Derived from a Patsnap search on Ultrasonic Testing of Additive and Composite Parts covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP

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Disclaimer. This page is generated from Patsnap Eureka data drawn from a limited snapshot of global patent and scientific-literature records, and is provided for general information and reference only.

Patent data carries inherent limitations: recent filings (typically the most recent 18–24 months) are under-counted due to standard publication lag; counts may be reported at either a patent-family or a patent-record basis and are not always directly comparable; classification, applicant-name, and citation data may contain errors, duplicates, or omissions; and the underlying search query defines and constrains the scope shown. As a result, the analysis may be incomplete or inaccurate and may not reflect the full technology landscape.

Nothing on this page constitutes an exhaustive prior-art, novelty, freedom-to-operate, or validity search, nor does it constitute legal, financial, investment, or professional advice, and it should not be relied upon as such. Any patent, commercial, or strategic decision should be verified independently and reviewed with qualified patent, legal, and domain professionals. Patsnap makes no warranties, express or implied, as to the accuracy, completeness, or fitness for any particular purpose of the information presented.

Machine translation. Assignee and organisation names originally recorded in Chinese, Japanese or Korean have been rendered into English by an AI translation step so that the tables stay readable. These renderings are best-effort and may not match a company’s registered English name; the original name is what the underlying patent record carries, and it is what any Eureka query launched from this page uses.

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