https://www.patsnap.com/resources/blog/rd-blog/urea-synthesis-and-granulation-patent-landscape/ · Patsnap · data cut-off 2026-07-31 · downloaded from the live page
Patent Landscape · Chemical Process Routes
Urea Synthesis and Granulation Patents: Concentration at the Top, Growth Still Building
  • 82.8% of records sit with five filers. Top 5 assignees combined account for 82 of the 99 records in scope — a field where the claim space near core synthesis and granulation routes is already staked out.
  • Filing has not peaked. The midpoint year (2022) shows zero in the trend data even as the peak (2019, 14 filings) has passed, meaning the accelerating pattern is recent rather than historic — and the most recent year is still undercounted due to publication lag.
  • C07C dominates, B05B is almost untouched. 77.8% of records touch acyclic/carbocyclic compound classes, while spraying and atomising (B05B) appears in only 1.0% of records — a visible gap next to a crowded core.
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99
Published Records
83%
Top-5 Share of All Records
US
Leading Jurisdiction
22
Active Filers Ranked
Published byPatsnap Research··7 min readSourced from Patsnap Eureka
Field Overview

What this patent set covers

This landscape covers urea synthesis and granulation: the reaction chemistry that forms urea, the biuret and corrosion control problems that follow from it, and the downstream granulation and prilling steps that turn molten urea into a saleable solid. The search combines core process terms with claim-language filters on biuret formation, stripping and recycle, corrosion in synthesis section, granule crushing strength and dust emission — the specific engineering failure modes that generate patentable improvements in this field.

The scope spans 2015 through the 2026-07-31 cut-off, with 99 published records in total. Because publication typically lags filing by around 18 months, the most recent one to two years in any trend line will understate true filing activity.

Filing activity and technology composition, 2015–2026
  1. 1STAMICARBON BV36
  2. 2UHDE FERTILIZER TECH17
  3. 3TOYO ENG CORP15
  4. 4CHEMICAL CONSTRUCTION CORP9
  5. 5MITSUI CHEMICALS INC5
  6. 6THYSSENKRUPP FERTILIZER TECH GMBH5
  7. 7UNIE VAN KUNSTMESTFABRIEKEN BV4
  8. 8CASALE SA4
  9. 9HENAN XINLIANXIN FERTILIZER2
  10. 10FRANZRAHE HARALD1
Source: Patsnap Eureka. Assignee ranking and totals. Derived from a Patsnap search on Urea Synthesis and Granulation covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP

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The Data

Filing trend and technology composition

Two views of the same 99 records: how filing activity has moved year over year, and which IPC subclasses carry the claim density.

Filing trend: growth resumed after a flat spell

Filings ran from zero in 2017 up to a peak of 14 in 2019, then eased back toward a flat midpoint in 2022 before accelerating again toward the most recent partial year — a pattern consistent with a technology that periodically gets re-energised by feedstock price cycles and fertiliser-plant capital spending rather than one moving in a single steady line.

Filing trend: growth resumed after a flat spell048111502017201814201920202021202220232024202512026Most recent year is partial — publication lag means later filings are not yet visible.

IPC composition: synthesis core versus separation and analysis

C07C (acyclic and carbocyclic compounds) appears in 77.8% of the 99 records and C05C (nitrogen fertilisers) in 37.4%, confirming this is fundamentally a reaction-chemistry field. B01J (catalysis and physical processes) at 44.4% and B01D (separation) at 18.2% show the stripping, recycle and catalytic steps are well represented too, while G01N (testing, 4.0%), C10L (fuels, 2.0%) and B05B (spraying/atomising, 1.0%) are thin — these are the classes worth checking first for open claim space.

IPC composition: synthesis core versus separation and analysisC07C · Acyclic & carbocyclic compounds7777.8%B01J · Chemical/physical processes & …4444.4%C05C · Nitrogen fertilisers3737.4%B01D · Separation processes (filtrati…1818.2%C05G · Fertiliser mixtures1010.1%G01N · Material analysis & testing44.0%C10L · Fuels & firelighters22.0%B05B · Spraying & atomising11.0%Other11.0%

Shares are the percentage of the 99 records in scope. A patent can carry several IPC classes, so the shares add up to more than 100%.

Source: Patsnap Eureka. Filing trend and technology composition. Derived from a Patsnap search on Urea Synthesis and Granulation covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.

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Key Patents

The most-cited prior art

Representative Filing
EP2362863B12017-06-14

EP2362863B1 — Urea granulation process with acidic scrubbing and ammonium salt integration

THYSSENKRUPP FERTILIZER TECHNOLOGY GMBH

Filed by Thyssenkrupp Fertilizer Technology and granted with a priority date reaching back to 2017-06-14, this filing addresses the acidic scrubbing and ammonium-salt integration route to urea granulation — the same technical approach that produced the two highest-cited records in this dataset (WO2010060535A1 and EP2192099A1), both cited well above every other record in scope.German-language original title translated for readability.

EP2362863B1 — patent drawing 1
View full filing
Highest-citation records in scope
#Publication no.Patent titleCitations
1WO2010060535A1Urea granulation process with an acidic scrubbing system and the subsequent integration of ammonium salt into…97
2EP0155735A1Process for the preparation of urea46
3EP2192099A1Urea granulation process with an acidic scrubbing system and the subsequent integration of ammonium salt into…41
4US3406201AUrea synthesis36
5US2979421AUrea granulation process29
6US3725210AMethod of removing unreacted materials remaining in urea synthesis effluent by plural stage distillation and …19
7US3091637ADual cycle urea synthesis process17
8US20150133689A1Urea granulation process with scrubbing system15
9US3636106AProcess for urea synthesis15
10US3607938AProcess for the synthetic manufacture of urea from ammonia and carbon dioxide15

Citation counts reflect an older-skews-higher bias: a document filed a decade ago has had far more time to accumulate citations than one filed last year, so treat this as a map of influence, not of current filing activity.

Each row carries its publication number; clicking a row searches Eureka by that number.

Source: Patsnap Eureka. Citation counts and representative records. Derived from a Patsnap search on Urea Synthesis and Granulation covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
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Insights

What the numbers mean for a filing decision

Three patterns stand out once the ranking, the trend and the IPC split are read together.

Concentration
82.8%
of 99 records held by top 5 assignees

The core routes are already claimed by a small group

With 82 of 99 records held by five assignees, and 98 of 99 (99.0%) held by ten, this is a field where nearly every record in scope traces back to a small set of process licensors and engineering contractors. A new entrant filing on core synthesis or granulation mechanics is filing into dense, well-defended prior art.

Top 10 assignees cover 99.0% of records in scope.
Momentum
2019 → 14
peak filing year, midpoint 2022 at zero

Growth is recent, not a long steady climb

The trend line shows a 2019 peak, a flat midpoint at 2022, and acceleration since — not a field that has been quietly climbing for a decade. That timing detail matters for anyone reading the trend as a signal of where R&D spend is heading next, rather than where it has already been.

Most recent year (2026) is a partial, publication-lag-affected count.
Technology mix
1.0%
of records touch B05B (spraying/atomising)

Spraying and atomising sits almost outside current claims

Against 77.8% coverage in the core C07C reaction-chemistry class, B05B appears in just one of 99 records. Dust emission and crushing-strength claims exist mostly inside the granulation classes (C05C, B01J) rather than in atomisation-specific mechanics, which is a narrower, less-contested place to stake new claim language.

C05C (nitrogen fertilisers) covers 37.4% of records for comparison.
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Eureka can read the same corpus for gaps instead of for coverage: under-claimed branches adjacent to urea synthesis and granulation, with the prior art for and against each one.

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Source: Patsnap Eureka. Co-assignee relationships and derived observations. Derived from a Patsnap search on Urea Synthesis and Granulation covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
Players

Who is filing, and where the gate sits

Twenty-two companies make up the entire ranked list the dataset returns — this is not a top-50 or top-100 cut, it is everyone with a ranked filing in scope. Leadership is concentrated, and recent-year momentum has cooled across the named leaders even as the overall trend accelerates.

Leader
36
records

A clear single leader by volume

The top-ranked assignee holds 36 records, well ahead of the fifth-place holder at 5 — a gap that signals one organisation has built a broad portfolio across synthesis and granulation process variants rather than a single flagship patent family.

Tenth place holds just 1 record.
Momentum
0 in latest year
for most named leaders

Recent-year filing has gone quiet among the leaders

Several of the most active historical filers, including the entities behind the largest portfolios, show zero filings in the latest year, with one leader down -100% year over year. Only one tracked assignee shows any activity in the latest year at all, which is consistent with publication lag rather than necessarily a real pullback.

Publication typically lags filing by around 18 months.
Collaboration
6
co-assignee pairs identified

Joint filing is rare and mostly single-instance

Only six co-assignee pairs appear across the dataset, and the strongest pairing appears twice while the rest appear once each. This is a field where organisations largely file alone rather than through joint ventures or co-development arrangements.

Strongest pair links two process-engineering specialists.
🔍
Under-claimed sub-areas worth a closer read
Branches where filing density is thin relative to the core synthesis and granulation classes.
Spraying and atomisation mechanics (B05B)Urea-derived fuel and firelighter applicationsIn-line material analysis and testing (G01N)Fertiliser mixture formulations beyond straight urea (C05G)
Rank all filers by momentum →
Recent-year filing momentum by assignee
AssigneeRecent yearYoY
Casale SA1
Stamicarbon B.V.0-100%
Uhde Fertilizer Technology GmbH0
Toyo Engineering Corporation0
CHEMICAL CONSTRUCTION CORP0
Mitsui Chemicals, Inc.0
Unie van Kunstmestfabrieken B.V.0
Henan Xinlianxin Chemical Industry Group Co., Ltd.0
Source: Patsnap Eureka. Assignee-level momentum. Derived from a Patsnap search on Urea Synthesis and Granulation covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
What's Next

Taking this further

The figures here describe the shape of the field. Turning that into a filing or freedom-to-operate decision means working the specific claims, not just the aggregate counts.

Check freedom-to-operate against the top-cited records

The five most-cited records, including the two acidic-scrubbing granulation filings, define the boundaries most new filings will need to design around.

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Track the leader's recent activity

A leader with 36 records and zero recorded filings in the latest year is either pausing or simply not yet visible due to publication lag — worth monitoring directly.

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Explore the under-claimed branches

Spraying/atomising and in-line testing classes carry a fraction of the filing density of the core reaction chemistry — early claims there face a thinner prior art wall.

Explore white space in Eureka
Source: Patsnap Eureka. Forward-looking reading of the same dataset. Derived from a Patsnap search on Urea Synthesis and Granulation covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
FAQ

Common questions about urea synthesis and granulation patents

Answers are grounded in the same dataset. Derived from a Patsnap search on Urea Synthesis and Granulation covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP

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Disclaimer. This page is generated from Patsnap Eureka data drawn from a limited snapshot of global patent and scientific-literature records, and is provided for general information and reference only.

Patent data carries inherent limitations: recent filings (typically the most recent 18–24 months) are under-counted due to standard publication lag; counts may be reported at either a patent-family or a patent-record basis and are not always directly comparable; classification, applicant-name, and citation data may contain errors, duplicates, or omissions; and the underlying search query defines and constrains the scope shown. As a result, the analysis may be incomplete or inaccurate and may not reflect the full technology landscape.

Nothing on this page constitutes an exhaustive prior-art, novelty, freedom-to-operate, or validity search, nor does it constitute legal, financial, investment, or professional advice, and it should not be relied upon as such. Any patent, commercial, or strategic decision should be verified independently and reviewed with qualified patent, legal, and domain professionals. Patsnap makes no warranties, express or implied, as to the accuracy, completeness, or fitness for any particular purpose of the information presented.

Machine translation. Assignee and organisation names originally recorded in Chinese, Japanese or Korean have been rendered into English by an AI translation step so that the tables stay readable. These renderings are best-effort and may not match a company's registered English name; the original name is what the underlying patent record carries, and it is what any Eureka query launched from this page uses.