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Zeolite Catalyst Emission Control Patents: Leaders & Trends 2026

Zeolite Catalyst Emission Control Patents: Leaders & Trends 2026
https://www.patsnap.com/resources/blog/rd-blog/zeolite-catalyst-emission-control-patent-landscape/ · Patsnap · data cut-off 2026-07-31 · downloaded from the live page
Patent Landscape · Chemical & Process Engineering
Zeolite Catalyst Emission Control Patents
  • Filings peaked in 2017 at 268 and have declined every year since. the field is filling in existing claim space rather than expanding into new territory.
  • B01J and B01D dominate at 3,028 and 2,929 records respectively. while F02B (internal-combustion engine integration) sits at just 18 — a narrow, largely unclaimed intersection.
  • The most-cited prior art is a decade or more old. WO2008132452A2 and WO2008106519A1 still anchor freedom-to-operate analysis for transition-metal and copper CHA zeolite SCR catalysts.
Get a prior-art report on your approach
3,382
Published Records
61%
Top-5 Share of All Records
-59%
Filing Growth 2021→2024
US
Leading Jurisdiction

Filing growth compares 2021 (127 records) with 2024 (52) — a three-year span. 2024 is the most recent year we treat as complete: publication lags filing by roughly 18 months, so 2025 onwards are still filling in and any growth rate that ends there would understate the field. Top-5 share is the combined record count of the five largest assignees divided by all 3,382 records in scope (CR5), not by the ranked leaders only.

Published byPatsnap Research··7 min readSourced from Patsnap Eureka
Overview

What this dataset covers

This landscape tracks 3,382 patent families filed against IPC classes covering separation processes, catalytic chemistry and exhaust after-treatment — the technical core of zeolite-based NOx reduction and VOC abatement systems. Coverage runs from 2015 through mid-2026, with the 2026 figure necessarily partial because publication typically lags filing by around 18 months.

The picture that emerges is one of a mature, densely claimed field: filing volume rose to a clear peak in the late 2010s and has fallen back since, while the underlying chemistry — chabazite and other small-pore zeolite frameworks ion-exchanged with copper or iron — has stayed largely fixed as the reference point for new filings.

Filings by year, 2017–2026
  1. 1JOHNSON MATTHEY PLC1,150
  2. 2UMICORE AG & CO KG300
  3. 3BASF CORPORATON263
  4. 4BASF MOBILE EMISSIONS CATALYSTS LLC254
  5. 5TOSOH CORP103
  6. 6N E CHEMCAT81
  7. 7BASF SE69
  8. 8IBIDEN CO LTD64
  9. 9JOHNSON MATTHEY CATALYSTS (GERMANY) GMBH58
  10. 10TOYOTA JIDOSHA KK45
Source: Patsnap Eureka. Assignee ranking and totals. Derived from a Patsnap search on Zeolite Catalyst Emission Control covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
The data

Filing trend and technology composition

Two views of the same corpus: how filing volume has moved year over year, and how records distribute across the IPC subclasses that define the technology.

A declining filing curve after a 2017 peak

Filings ran at 268 in 2017 and had fallen to a midpoint of 140 by 2022, continuing to trail off toward 2026. That shape is consistent with a technology whose core claim space — zeolite framework selection, metal-exchange method, SCR system integration — was staked out early and is now being incrementally defended rather than opened up.

A declining filing curve after a 2017 peak07515022530026820172018201920202021202220232024202532026Most recent year is partial — publication lag means later filings are not yet visible.

Concentration in catalysis and separation classes

B01J (catalysis) and B01D (separation) each cover the large majority of records, with F01N (exhaust treatment hardware) a distant third at 1,498. The drop-off to C04B, C07C, C10G and especially F02B at 18 records marks where the chemistry has not yet been heavily claimed against specific engine or refining integration points.

Concentration in catalysis and separation classesB01J · Chemical/physical processes & …3,02889.5%B01D · Separation processes (filtrati…2,92986.6%F01N · Exhaust silencers & treatment1,49844.3%C01B · Non-metallic elements & inorga…62318.4%C04B · Ceramics, cement & refractories641.9%C07C · Acyclic & carbocyclic compounds501.5%C10G · Hydrocarbon oils & refining351.0%F02B · Internal-combustion engines180.5%Other1023.0%

Shares are the percentage of the 3,382 records in scope. A patent can carry several IPC classes, so the shares add up to more than 100%.

Source: Patsnap Eureka. Filing trend and technology composition. Derived from a Patsnap search on Zeolite Catalyst Emission Control covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.

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Key patents

The prior art everyone designs around

Representative filing
US20150290632A12015-10-15

Iron and copper-containing chabazite zeolite catalyst for NOx reduction

FORD GLOBAL TECHNOLOGIES, LLC

A chabazite (CHA) zeolite catalyst containing both iron and copper is provided as an SCR catalyst for reducing NOx from vehicle engine exhaust. Iron is incorporated during synthesis of the zeolite; copper is added afterward by ion exchange. The resulting catalyst is claimed to work across a wide temperature range, from roughly 200°C to 700°C.Filed by Ford Global Technologies, LLC — 2015-10-15.

US20150290632A1 — patent drawing 1US20150290632A1 — patent drawing 2
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Most-cited records in this corpus
#Publication no.Patent titleCitations
1WO2008132452A2Transition metal/zeolite SCR catalysts630
2WO2008106519A1Copper CHA zeolite catalysts411
3US5412946ANOx decreasing apparatus for an internal combustion engine259
4DE4203807A1Catalytic nitrogen oxide(s) redn. appts. for vehicles – comprises flow mixer urea evaporator hydrolysis catal…248
5WO2012166868A1Cold start catalyst and its use in exhaust systems206
6US20080202107A1SCR on low thermal mass filter substrates200
7US5201802AExhaust gas purification system for an internal combustion engine181
8US20080241060A1Novel microporous crystalline material comprising a molecular sieve or zeolite having an 8-ring pore opening …160
9WO2000072965A1Zeolite catalysts for selective catalytic reduction of nitric oxide by ammonia and method of making142
10WO2016070090A1Mixed metal large crystal molecular sieve catalyst compositions, catalytic articles, systems and method140

Citation counts favour older filings simply because they have had more time to be cited — read this as a map of influence, not a ranking of current importance.

Each row carries its publication number; clicking a row searches Eureka by that number.

Source: Patsnap Eureka. Citation counts and representative records. Derived from a Patsnap search on Zeolite Catalyst Emission Control covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
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Insights

What the numbers say

Four read-outs from the filing trend, IPC distribution and jurisdiction split that matter for anyone deciding where to file or where to look for freedom to operate.

Filing trajectory
268 → 3
2017 peak vs. 2026 (partial)

Volume has been falling since 2017

The midpoint year, 2022, sits at 140 filings — roughly half the 2017 peak — and the decline continues toward the present. This is a signature of a technology consolidating around established solutions rather than one still being actively opened up.

Treat the final one or two years as undercounted due to publication lag.
Technology concentration
3,028 / 3,382
records tagged B01J

Catalysis claims dominate the corpus

B01J and B01D together account for the overwhelming majority of filings, meaning most competitive activity sits in catalyst composition and separation-process claims rather than in hardware integration.

F01N, the exhaust-hardware class, trails at 1,498.
Jurisdiction split
929 US · 764 EPO
top two receiving offices

US and European filings lead, China and India close behind

United States and EPO filings lead the receiving-office count, with WIPO PCT, India, the UK and China all in a tighter secondary band — a sign that protection strategies are still built around US/EU markets first.

China at 235 and India at 263 suggest growing but not yet dominant regional filing.
Collaboration density
10 co-assignee pairs
identified in the corpus

Co-filing is limited and mostly intra-group

The strongest co-assignee links connect entities that are effectively the same corporate group across jurisdictions, rather than independent companies partnering — collaboration in the open literature is thin.

Strongest pair recorded 24 shared filings.
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Eureka can read the same corpus for gaps instead of for coverage: under-claimed branches adjacent to zeolite catalyst emission control, with the prior art for and against each one.

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Source: Patsnap Eureka. Co-assignee relationships and derived observations. Derived from a Patsnap search on Zeolite Catalyst Emission Control covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
Players

Who holds the claim space, and where it's thinning

Filing momentum has slowed across the named assignees in the most recent year, consistent with the overall downward filing trend rather than any single company pulling back.

Momentum leader (by recency)
1 filing
latest year, -92% YoY

Johnson Matthey Plc (UK) (Johnson Matthey)

Still filing in the most recent year but down sharply year over year, and one of the two strongest co-assignee links in the dataset, paired with its German catalyst subsidiary.

24 shared filings with Johnson Matthey Catalysts (Germany) GmbH.
Active but flat
1 filing
latest year

Umicore AG & Co. KG (Umicore)

Maintains a small but non-zero presence in the most recent filing year, placing it among the few assignees still active as overall volume declines.

Comparable recent-year activity to Johnson Matthey.
Paused filers
0 filings
latest year

BASF Corporation, Tosoh Corporation and others

Several previously prolific assignees, including BASF entities and Tosoh, show zero filings in the latest year — likely reflecting the general slowdown and publication lag rather than exit from the field.

Tosoh Corporation also shows -100% YoY.
🔍
Under-claimed intersections worth checking before filing
Sub-areas where IPC density is thin relative to the core catalysis and separation classes.
Zeolite-engine control co-integration (F02B overlap)Zeolite catalysts in hydrocarbon refining (C10G overlap)Ceramic substrate–zeolite composite supports (C04B overlap)Acyclic hydrocarbon VOC pathways (C07C overlap)
Rank all filers by momentum →
Recent-year filing momentum by assignee
AssigneeRecent yearYoY
Johnson Matthey Plc (UK)1-92%
Umicore AG & Co. KG1
BASF Corporation0
Tosoh Corporation0-100%
N.E. Chemcat Corporation0
BASF SE0
Ibiden Co., Ltd.0
Johnson Matthey Catalysts (Germany) GmbH0
Source: Patsnap Eureka. Assignee-level momentum. Derived from a Patsnap search on Zeolite Catalyst Emission Control covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
What's next

Where to take this

The dataset points to where claim density is high and where it thins out — the next step is testing a specific formulation or integration idea against that map.

Check freedom to operate against the core citations

WO2008132452A2 and WO2008106519A1 remain the most-cited anchors for transition-metal and copper CHA zeolite SCR chemistry; any new copper- or iron-exchanged zeolite claim should be checked against both directly.

Explore in Eureka

Look at the thin IPC intersections

F02B, C07C and C10G each show a fraction of the filings seen in B01J and B01D — engine-integration and refining-adjacent claims may still have room.

Run a white space search

Watch recency, not just totals

Because publication lags filing by around 18 months, the apparent 2025–2026 drop-off should be treated as provisional rather than a confirmed pullback by any single assignee.

Track filing momentum
Source: Patsnap Eureka. Forward-looking reading of the same dataset. Derived from a Patsnap search on Zeolite Catalyst Emission Control covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP
FAQ

Common questions

Answers are grounded in the same dataset. Derived from a Patsnap search on Zeolite Catalyst Emission Control covering 2015–2026, data cut-off 2026-07-31. Counts reflect published records only and shift as new filings publish.Run this in Eureka MCP

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Disclaimer. This page is generated from Patsnap Eureka data drawn from a limited snapshot of global patent and scientific-literature records, and is provided for general information and reference only.

Patent data carries inherent limitations: recent filings (typically the most recent 18–24 months) are under-counted due to standard publication lag; counts may be reported at either a patent-family or a patent-record basis and are not always directly comparable; classification, applicant-name, and citation data may contain errors, duplicates, or omissions; and the underlying search query defines and constrains the scope shown. As a result, the analysis may be incomplete or inaccurate and may not reflect the full technology landscape.

Nothing on this page constitutes an exhaustive prior-art, novelty, freedom-to-operate, or validity search, nor does it constitute legal, financial, investment, or professional advice, and it should not be relied upon as such. Any patent, commercial, or strategic decision should be verified independently and reviewed with qualified patent, legal, and domain professionals. Patsnap makes no warranties, express or implied, as to the accuracy, completeness, or fitness for any particular purpose of the information presented.

Machine translation. Assignee and organisation names originally recorded in Chinese, Japanese or Korean have been rendered into English by an AI translation step so that the tables stay readable. These renderings are best-effort and may not match a company’s registered English name; the original name is what the underlying patent record carries, and it is what any Eureka query launched from this page uses.

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