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Zeolite Catalytic Reactor Patent Landscape 2026

Zeolite Catalytic Reactor Patent Landscape 2026
Competitive Landscape
Zeolite Catalytic Reactor Patent Landscape in 2026

The zeolite catalytic reactor patent field is mature and concentrated, with established oil majors and catalyst specialists dominating filings anchored in hydrocarbon refining and fluid catalytic cracking. Annual volume peaked in 2020 and has eased since, though Saudi Arabian Oil Co is a notable exception with sharply rising recent activity.

709
Patent families in scope
38%
Top-5 share of top-100 filers
-14%
3-yr filing growth (lag-adj.)
United States
Leading jurisdiction
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Published byPatSnap Insights Team··7 min readVerified by PatSnap Eureka data
Overview

A handful of refining incumbents hold the commanding positions

China Petroleum & Chemical Corp, ExxonMobil Technology & Engineering Co, and the Research Institute of Petroleum Processing SINOPEC rounding out the top five. The top five filers account for 38% of the combined filing volume of the hundred largest filers, signaling meaningful but not absolute concentration.

The competitive tier is clearly defined: the top two applicants each hold substantially more patent records than any third-tier entrant, and the gap between the top five and the remainder of the top twenty is wide. Players ranked sixth through twentieth — including Saudi Arabian Oil Co, ExxonMobil Chemical Patents Inc, IFP Energies Nouvelles, and Engelhard Corp — occupy a second tier that is still active but measurably smaller.

Leading applicants
#ApplicantPatent recordsShare
1Mobil Oil Corp673
2WR GRACE & CO CONN656
3CHINA PETROLEUM & CHEMICAL CORP288
4EXXONMOBIL TECHNOLOGY & ENGINEERING CO271
5Research Institute of Petroleum Processing SINOPEC268
6Saudi Arabian Oil Co229
7ExxonMobil Chemical Patents Inc223
8IFP Energies Nouvelles196
9Engelhard Corp172
10UOP LLC145
#ApplicantPatent recordsShare
11Chevron USA Inc142
12JGC CATALYSTS & CHEMICALS LTD126
13Petroleo Brasileiro SA Petrobras92
14Ashland Inc90
15Phillips Petroleum Co87
16Gasolineeum Energy Center Foundation86
17Cosmo Oil Co Ltd82
18Albemarle Netherlands BV74
19Spanish National Research Council (CSIC)72
20Polytechnic University of Valencia71
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The incumbents’ dominance in both hydrocarbon refining (C10G) and catalysis process (B01J) classes means that new entrants face a dense prior-art landscape in the core FCC and zeolite synthesis space. Differentiation strategies are more viable in adjacent IPC branches where coverage is sparse.

The most recent 18–24 months of filing data are subject to publication lag and likely undercount actual activity; the apparent step-down in 20242026 figures should not be read as a definitive further decline. Longer-window growth, applicant concentration, and technology-route coverage are therefore more reliable signals than the latest-year bar alone.

Source: PatSnap Eureka. Chart shows the top applicants ranked by patent records; the corpus total is measured in patent families. These figures use different units and should not be compared directly.Explore deeper in Eureka →
Trends & Structure

Filing peaked in 2020; refining and catalysis dominate the technology mix

The annual filing trend reveals a field that expanded through the late 2010s, crested at 104 filings in 2020, and has eased since. The technology composition is heavily weighted toward two IPC classes that together represent the core of fluid catalytic cracking and zeolite catalyst design.

Annual filing trend

Filings grew from 72 in 2017 to a peak of 104 in 2020, then moderated to 84 in 2023. The 2024 and 2025 data points reflect publication lag and should not be treated as confirmed further declines. The 2019–2020 ramp likely reflects investment in next-generation FCC catalysts and petrochemical integration projects.

Annual filing trendAnnual values from 2017 to 2026, peaking at 104 in 2020.722017772018972019104202080202193202284202364202435202532026↗ Hover for values · click a bar to ask Eureka

Technology composition

C10G (Hydrocarbon oils and refining) and B01J (Chemical and physical processes and catalysis) together account for the vast majority of classified records, confirming that FCC catalyst design and reactor process engineering are the primary innovation axes. C07C (Acyclic and carbocyclic compounds) forms a meaningful third cluster, reflecting alkylation and olefin chemistry. Branches such as B01D (separation), C01B (inorganic synthesis), and C10L (fuels) are present but represent a small fraction of the total.

Technology compositionC10G · Hydrocarbon oils & refining leads with 5,491; B01J · Chemical/physical processes & catalysis 4,792.C10G · Hydrocarbon oils …5,491B01J · Chemical/physical…4,792C07C · Acyclic & carbocy…1,348C01B · Non-metallic elem…940C07B · General organic c…497B01D · Separation proces…315C10L · Fuels & firelight…86C07D · Heterocyclic comp…70↗ Hover for values · click a bar to ask Eureka
Source: PatSnap Eureka. Technology-branch counts are measured in patent records; a single patent family can carry several IPC classes, so class totals can exceed the family total in scope.Explore deeper in Eureka →
Key Patents

Highly cited patent families surfaced by the query

Citation-heavy patent families returned by the query. Use this section as citation context, not as a curated list of the most topic-specific patents.

Featured patent
US4966680APublished 1990-10-30

Integrated catalytic cracking process with light o…

Mobil Oil CORPORATION, A CORP. Of New York

Process and apparatus for upgrading light olefinic crackate gas from a fluidized catalytic cracking unit having a riser reactor for contacting hot solid cracking catalyst with a heavy hydrocarbon feedstock, said light crackate gas containing ethene, propene and other C1-C4 lower aliphatics, comprising the steps of: reacting the light olefinic gas in contact… (excerpt from the patent abstract)

Integrated catalytic cracking process with light o… — patent drawingIntegrated catalytic cracking process with light o… — patent drawing
Representative drawings from the patent document.
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Highly cited patent families surfaced by this query
#PatentCitations
1Crystalline zeolite ZSM-5 and method of preparing …3,483
2Crystalline zeolite ZSM-121,472
3Rare earth-containing high-silica zeolite having p…548
4Catalytic hydrocarbon conversion with a crystallin…455
5Zeolite SSZ-26428
6Fluid catalytic cracking catalyst comprising micro…383
7Catalytic cracking of hydrocarbons with a crystall…375
8FCC process with improved yield of light olefins350

Ranked by total forward citations. Citation counts favour older and broadly cited patent families, and broad or adjacent patents may appear when they match the search scope. Treat this section as citation context, not as a curated list of the most topic-specific patents. Some patent titles may be shown in their original, non-English language where an accurate translation could not be guaranteed.

Source: PatSnap Eureka. Citation-ranked patent families surfaced by this query.Open in Eureka →
Insights

What the competitive structure means for R&D investment decisions

The field’s maturity, concentrated ownership, and jurisdiction breadth all shape where incremental R&D investment is most defensible. Four structural dimensions — lifecycle stage, player concentration, collaboration patterns, and geographic coverage — define the strategic envelope.

Decline

Field is in decline from a 2020 peak

Annual filings have eased back from the 2020 peak of 104, placing the field in a decline stage on the lifecycle curve. Core FCC catalyst and zeolite synthesis space is dense with prior art from legacy incumbents, reducing the expected return on incremental filing in mainstream reaction engineering. R&D investment is better directed toward adjacent branches with lower prior-art density.

Lifecycle: Decline
Concentration

Two-tier structure with a dominant legacy bloc

Mobil Oil Corp and WR Grace & Co Conn anchor the first tier, each with far more patent records than the next-ranked filer. The top five filers together represent 38% of the hundred largest filers’ combined volume. This concentration means freedom-to-operate analyses are essential before entering core C10G11 and B01J29 sub-classes, but the second tier — including IFP Energies Nouvelles and Engelhard Corp — shows the field is not a duopoly.

High concentration
Collaboration

Sinopec’s internal network and Saudi Aramco’s external alliances dominate co-filing

The most active co-filing pair is China Petroleum & Chemical Corp with the Research Institute of Petroleum Processing SINOPEC at 236 joint records, reflecting deep institutional integration. Mobil Oil Corp and WR Grace & Co Conn have co-filed on 54 records. Saudi Arabian Oil Co is notably active across multiple partnerships — with King Fahd University of Petroleum and Minerals (41), Aramco Services Co (40), JGC Catalysts & Chemicals Ltd (20), and King Abdullah University of Science and Technology (13) — signaling an externally networked innovation model.

Ecosystem-driven
Geography

US leads; China and Europe are substantial secondary markets

The United States is the primary filing jurisdiction, followed by Europe (EPO), Japan, China, WIPO (PCT), and Canada. India, the United Kingdom, and South Korea also appear as meaningful secondary jurisdictions. The breadth of coverage — spanning over 40 jurisdictions — reflects the global commercial relevance of refinery catalysts and the need for multi-market protection among the major applicants.

Broad geographic scope
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Top collaboration links
ApplicantCollaboratorCo-filings
China Petroleum & Chemical CorpResearch Institute of Petroleum Processing SINOPEC236
Mobil Oil CorpWR Grace & Co Conn54
Saudi Arabian Oil CoKing Fahd University of Petroleum and Minerals41
Saudi Arabian Oil CoAramco Services Co40
Research Institute of Petroleum Processing SINOPECChina Petrochemical Corp31
Saudi Arabian Oil CoJGC Catalysts & Chemicals Ltd20
WR Grace & Co ConnExxonMobil Oil Corp14
China Petroleum & Chemical CorpSINOPEC Shanghai Research Institute of Petrochemical Technology14
China Petroleum & Chemical CorpSINOPEC Beijing Research Institute of Chemical Industry13
Saudi Arabian Oil CoKing Abdullah University of Science and Technology13

Co-filing pairs, ranked by the number of jointly-filed patent families.

Source: PatSnap Eureka. Cards draw on applicant ranking, collaboration pairs, lifecycle assessment, and jurisdiction data from this corpus.Explore insights →
Leaders

Mobil Oil Corp and WR Grace & Co Conn lead; Saudi Aramco is the fastest-rising active filer

The top two applicants share nearly identical technology emphases — both center on C10G11 (hydrocarbon refining) and B01J29 (catalysis processes) — but differ in trajectory. Among currently active filers tracked by momentum data, Saudi Arabian Oil Co stands out as the strongest growth story.

Leader · Mobil Oil Corp

Mobil Oil Corp

Mobil Oil Corp ranks first with 673 patent records, concentrated in C10G11 (hydrocarbon refining, 582 records), B01J29 (catalysis processes, 556 records), and C10G35 (hydrocarbon conversion, 152 records). Its portfolio forms the foundational prior-art layer in zeolite FCC reactor design, anchored by the crystalline ZSM-5 family — the most-cited patent cluster in this corpus.

patent records: 673
Challenger · Saudi Arabian Oil Co

Saudi Arabian Oil Co

Saudi Arabian Oil Co ranks sixth overall with 229 patent records, focused on C10G11 (223), B01J29 (184), and B01J35 (95). It is the fastest-growing active filer among those tracked, with recent filings up 56% versus the prior three-year period — a trajectory supported by its external collaboration network spanning King Fahd University of Petroleum and Minerals, Aramco Services Co, JGC Catalysts & Chemicals Ltd, and King Abdullah University of Science and Technology.

patent records: 229
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ExxonMobil Technology & Engineering CoIFP Energies Nouvelles+ more
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Leading-applicant momentum (recent 3 yrs, lag-adjusted)
ApplicantRecent (3 yrs)Trend
WR Grace & Co Conn14▲ +17%
China Petroleum & Chemical Corp14▼ -62%
ExxonMobil Technology & Engineering Co3▼ -79%
Saudi Arabian Oil Co75▲ +56%
BASF Catalysts LLC25▲ +19%
Source: PatSnap Eureka. Patent record counts and technology focus are drawn from the applicant ranking and technology profile data in this corpus.Explore players →
Adjacent Branches

Separation science, specialty fuels, and heterocyclic chemistry are under-served adjacent branches

Several IPC branches appear in this corpus at low share relative to the dominant C10G and B01J classes. Two of these — B01D (separation processes) and C10L (fuels and firelighters) — sit at the functional boundary of catalytic reactor design and have plausible technical connections to zeolite applications that are not yet heavily patented.

B01D · Separation processes adjacent to zeolite reactors

B01D accounts for a small share of records in this corpus, despite the fact that membrane separation, adsorption, and reactive distillation are increasingly integrated with zeolite catalytic stages in refinery and petrochemical processes. The relatively low filing density here suggests that zeolite-enabled separations — for example, product stream cleanup or reactant pre-conditioning directly coupled to the reactor — remain an under-served design space. Entry paths include reactor-separator integration patents and zeolite membrane module claims.

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C10L · Fuels and firelighters — zeolite upgrading routes

C10L appears at low share in this corpus despite the direct connection between zeolite catalytic cracking and fuel-quality upgrading, including low-sulfur diesel and bio-derived fuel blending. The sparse coverage may reflect that fuel-specification claims tend to be filed under refining (C10G) rather than fuel-product (C10L) classifications, leaving a potential gap in product-property claims tied to zeolite-catalyzed upgrading. Applicants with existing C10G FCC positions could extend into C10L with targeted fuel-specification claims.

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See filing density, claim-type analysis, and entry-path assessments for all adjacent IPC branches in this corpus.
C07D · Heterocyclic compoundsC01B · Non-metallic elements and zeolite synthesis+ more
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Source: PatSnap Eureka. Branch share figures are at the patent-record level within the top-100 applicant corpus.Explore emerging →
Route Matrix

How leaders differ by technology route across IPC sub-classes

Route coverage across the main technology branches in the current evidence set.

PlayerC10G 11 · Hydrocarbon oils & refiningB01J 29 · Chemical/physical processes & catalysisB01J 37 · Chemical/physical processes & catalysisB01J 35 · Chemical/physical processes & catalysisC01B 39 · Non-metallic elements & inorganic compounds
WR Grace & Co ConnStrong · 667Strong · 581Moderate · 207Moderate · 221Emerging · 53
Mobil Oil CorpStrong · 582Strong · 556Emerging · 54Emerging · 24Moderate · 132
China Petroleum & Chemical CorpStrong · 288Strong · 219Emerging · 53Emerging · 57Moderate · 61
Research Institute of Petroleum Processing SINOPECStrong · 274Strong · 216Emerging · 47Emerging · 38Moderate · 62
Saudi Arabian Oil CoStrong · 223Strong · 184Moderate · 58Moderate · 95Absent
Engelhard CorpStrong · 185Strong · 179Strong · 99Moderate · 60Absent
ExxonMobil Technology & Engineering CoStrong · 261Strong · 187AbsentAbsentAbsent
Source: PatSnap Eureka. Matrix values are measured in patent records and should not be compared directly with family-level applicant totals.Compare in Eureka →
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Disclaimer. This page is generated from PatSnap Eureka data drawn from a limited snapshot of global patent and scientific-literature records, and is provided for general information and reference only.

Patent data carries inherent limitations: recent filings (typically the most recent 18–24 months) are under-counted due to standard publication lag; counts may be reported at either a patent-family or a patent-record basis and are not always directly comparable; classification, applicant-name, and citation data may contain errors, duplicates, or omissions; and the underlying search query defines and constrains the scope shown. As a result, the analysis may be incomplete or inaccurate and may not reflect the full technology landscape.

Nothing on this page constitutes an exhaustive prior-art, novelty, freedom-to-operate, or validity search, nor does it constitute legal, financial, investment, or professional advice, and it should not be relied upon as such. Any patent, commercial, or strategic decision should be verified independently and reviewed with qualified patent, legal, and domain professionals. PatSnap makes no warranties, express or implied, as to the accuracy, completeness, or fitness for any particular purpose of the information presented.

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